Lifting Column Locking Element for Construction Machine Maintenance

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Solution Overview

Problem

Existing construction machines for working ground pavements require cumbersome and inconvenient securing mechanisms during maintenance to prevent accidental dropping, which complicates the process and increases the need for simplification.

Innovation Solution

A locking element is inserted into a mount on the column element of the lifting column, limiting movement and preventing accidental drops, with a securing mechanism like an O-ring to prevent slipping, and a storage container system ensuring the machine can only be operated when the locking element is securely stored.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If simple supports are clamped tight between the travelling device and the machine frame to prevent dropping during maintenance, then the construction machine can be secured against inadvertent dropping, but the securing means become cumbersome and inconvenient to handle

Engineering Contradiction:
Improvesecurity against droppingVSAvoidease of handling securing means
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention extracts the essential securing function from the complex support system and concentrates it into a single locking element that can be easily inserted into a mount on the column element. This locking element projects at least in part vis-à-vis the column element to limit relative movement between the column element and guiding element, providing the necessary security while being simple to handle.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The locking element acts as an intermediary component between the column element and the guiding element. It is inserted into a mount on the column element and projects outward to engage with the guiding element, thereby mediating the securing function without requiring complex support structures clamped between the travelling device and machine frame.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple locking elements are used to secure different parts of the lifting column, then comprehensive security is achieved, but the number of components to be carried and managed increases

Engineering Contradiction:
Improvecomprehensive securityVSAvoidnumber of locking components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention creates a universal locking element that can be used at multiple positions along the lifting column. The locking element has a standardized design with a securing element that can engage with corresponding mounts at different heights, allowing a single type of locking element to provide comprehensive security throughout the lifting column without requiring multiple different components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The lifting column is divided into multiple segments with individual mounts at different positions, each capable of receiving a locking element. This segmentation allows the column to be secured at specific points as needed, providing comprehensive security while maintaining the ability to use identical standardized locking elements at each segment.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10577036B2Construction machine for working a ground pavement
Publication Date: 2020.03.03 WIRTGEN GMBH
  • US10577036B2 patent drawing
  • US10577036B2 patent drawing
  • US10577036B2 patent drawing

AI summary

In a construction machine (1) for working a ground pavement (29), comprising a machine frame (2), no less than one lifting column (14), no less than one travelling device (4, 6) which is connected to the machine frame (2) via the no less than one lifting column (14), where the machine frame (2) is adjustable in height relative to the ground pavement (29) by means of the lifting column (14), where the lifting column (14) comprises a column element (18) and a guiding element (16), where, during height adjustment of the lifting column (14), the column element (18) is guidable into and out of the guiding element (16) in a telescoping fashion, it is specified for the following features to be achieved: that a mount (26) is specified at the column element (18) into which a locking element (24) is insertable in such a fashion that the locking element (24), in the inserted condition, projects, at least in part, vis-à-vis the column element (18).