Hydraulic Lifting Device Shock Reduction via Dual Oil Passage

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Solution Overview

Problem

Existing lifting devices experience shocks during the lowering operation due to pressure differences in hydraulic oil flow, leading to unstable cargo movement and time lags in operation.

Innovation Solution

A lifting device with a hydraulic pump, first and second oil passages, and an opening-closing unit that controls the flow rate of hydraulic oil, where the first oil passage has a smaller maximum area than the second, limiting initial flow rate and gradually decreasing pressure differences to minimize shocks and time lags.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the switch valve is opened to lower the fork, then the lowering operation is executed, but a shock occurs due to pressure difference causing unstable operation

Engineering Contradiction:
Improvelowering operation speedVSAvoidshock during lowering
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the single oil passage into two separate oil passages (first and second oil passages) with different maximum oil passage areas. The first oil passage has a smaller maximum area to limit initial flow rate and reduce shock, while the second oil passage has a larger maximum area to enable faster flow after pressure equalization. This segmentation allows the system to achieve both shock reduction and efficient lowering operation.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the hydraulic pump is temporarily activated to lift the fork before lowering, then the pressure difference is decreased, but a time lag occurs between lowering instruction and actual lowering start

Engineering Contradiction:
Improvepressure difference reductionVSAvoidtime lag in lowering operation
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system pre-equalizes the pressure difference between the hydraulic cylinder and pump during the lifting operation by controlling the switch valve timing. When the lifting operation is completed and the switch valve is closed, the pressure difference has already been reduced through the preliminary lifting action. This allows the lowering operation to start immediately when the switch valve is opened again, eliminating the time lag that would occur if pressure equalization had to be performed separately before lowering.

Inventive Principle:
Principle #10Preliminary action

3Speed

If the maximum oil passage area is increased for faster flow, then the lowering speed increases, but shock occurs due to sudden hydraulic oil flow

Engineering Contradiction:
Improvelowering speedVSAvoidshock from sudden flow
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent employs dynamic control of the switch valve to regulate the opening degree and control the flow rate of hydraulic oil through the first oil passage. During the initial phase of lowering, the switch valve is opened to a limited degree to restrict flow rate and prevent shock. As the operation progresses and pressure difference decreases, the switch valve opening is increased to allow faster flow through the second oil passage. This dynamic adjustment optimizes both shock reduction and lowering speed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables prompt and stable operation of lifting materials by reducing shocks and minimizing time lags between instruction and execution of the lowering operation, while efficiently utilizing hydraulic energy through regeneration.

Implementation Method 1

a hydraulic pump that supplies the hydraulic oil to the hydraulic cylinder

Methodology Applied
Scientific EffectHydraulic pressure: Pressure Increase

Implementation Method 2

the first oil passage has a maximum oil passage area that is smaller than a maximum oil passage area of the second oil passage... limiting initial flow rate and gradually decreasing pressure differences

Methodology Applied
Scientific EffectFlow rate limitation: Pressure Drop

Implementation Method 3

lifts and lowers a lifting material by supplying and discharging hydraulic oil to and from a hydraulic cylinder

Methodology Applied
Scientific EffectHydraulic energy conversion: Hydraulic Press

Data Source

PatentUS9957982B2Lifting device
Publication Date: 2018.05.01 TOYOTA INDUSTRIES CORP
  • US9957982B2 patent drawing
  • US9957982B2 patent drawing
  • US9957982B2 patent drawing

AI summary

An electromagnetic switching valve, for which the maximum opening is set to be small, is disposed on piping between a lift cylinder and a hydraulic pump motor. A pilot check valve, for which the maximum opening is set to be larger than the electromagnetic switching valve, is disposed on piping, different from the piping, between the lift cylinder and the hydraulic pump motor. In addition, during lowering operations, first, the electromagnetic switching valve is opened, and then after the same is opened, the pilot check valve is opened after a prescribed time has passed. Thus, the shock generated when lowering an object to be raised/lowered is reduced and a fork is operated quickly.