Lifting Platform With Articulated Arms For EV Maintenance Access

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Solution Overview

Problem

Conventional lifting platforms obstruct repair and maintenance work on vehicles with electric drives, as their supporting arms interfere with maintenance flaps on the underbody, making it difficult to access and replace batteries.

Innovation Solution

A lifting platform with four supporting arms, where at least one pair is adjustable and double-jointed, allowing for horizontal bending to clear the underbody and accommodate vehicles with electric drives, ensuring the lifting columns are positioned in front of the vehicle's center, allowing full door opening without obstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional lifting platforms with supporting arms are used, then vehicles can be lifted for maintenance, but the supporting arms obstruct access to maintenance flaps on the underbody, making battery replacement difficult

Engineering Contradiction:
ImproveAccess to maintenance flapsVSAvoidSupporting arm configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The supporting arms are divided into two distinct pairs: rigid supporting arms for vehicle support and articulated supporting arms that can be bent clear of the underbody. This segmentation allows the articulated arms to be positioned out of the way during maintenance operations while the rigid arms maintain vehicle elevation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The articulated supporting arms are designed with additional joints that enable them to change their configuration dynamically. These arms can be bent horizontally in both directions and positioned clear of the vehicle underbody, providing unobstructed access to maintenance flaps and batteries while maintaining lifting functionality.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If the lifting columns are positioned in the center of the vehicle, then the vehicle structure is stable, but the vehicle doors cannot be fully opened without obstruction

Engineering Contradiction:
ImproveVehicle stabilityVSAvoidDoor opening
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The lifting platform uses an asymmetric configuration with two rigid supporting arms and two articulated supporting arms of different lengths. The articulated arms are significantly longer and can be positioned to clear the vehicle center, allowing doors to open fully while the rigid arms provide stable support at the vehicle's structural points.

Inventive Principle:
Principle #4Asymmetry

3Adaptability or versatility

If straight telescopic supporting arms are used, then the structure is simple, but the adjustment range is insufficient for larger vehicles like transporters and vans

Engineering Contradiction:
ImproveVehicle type accommodationVSAvoidSupporting arm structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lifting platform is designed with a universal capability to accommodate various vehicle types including passenger vehicles, transporters, and vans. The articulated supporting arms with their extended adjustment range and ability to bend clear of the underbody provide the versatility needed to service different vehicle configurations while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12071330B2Lifting platform for motor vehicles
Publication Date: 2024.08.27 NUSSBAUM CUSTOM LIFTS GMBH
  • US12071330B2 patent drawing
  • US12071330B2 patent drawing
  • US12071330B2 patent drawing

AI summary

An exemplary lifting platform for motor vehicles has four supporting arms that are pivotally mounted on a lifting device, especially on two lateral lifting columns, and the free ends of which are movable under support points of a motor vehicle being raised. The supporting arms form a first pair and a second pair of supporting arms. At least the supporting arms of the first pair of supporting arms are adjustable in length and are implemented in the form of rigid supporting arms, which are pivotable solely about their articulation points on the lifting device. The supporting arms of the second pair of supporting arms are in the form of double-jointed arms having an additional articulated joint and, in the retracted state, are typically at least twice as long as the supporting arms of the first pair of supporting arms.