Light absorber preform solution and method for making the same

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Solution Overview

Problem

Current technologies do not effectively utilize infrared light for widespread applications, and there is a need for absorbers that can efficiently absorb both infrared and sunlight.

Innovation Solution

A light absorber preform solution comprising a solvent, carbon nanotubes, and carbon particles, where the carbon nanotubes form a network structure trapping the carbon particles, is developed. This solution is sprayed onto objects to create a porous structure with enhanced light absorption capabilities across a wide wavelength range, including visible, near-infrared, and mid-infrared spectra.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional absorber materials are used, then manufacturing is simple, but light absorption efficiency across wide spectrum is insufficient

Engineering Contradiction:
Improvelight absorption efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines carbon nanotubes and carbon particles to form a composite material system. The carbon nanotubes create a three-dimensional network structure that traps carbon particles, forming a composite absorber that achieves high absorption efficiency across visible and infrared spectra while maintaining manufacturability through solution processing

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes the porous network structure formed by carbon nanotubes to trap carbon particles. This porous architecture increases the effective surface area and light-trapping capability, enabling high absorption efficiency across a broad spectrum while maintaining a relatively simple overall structure

Inventive Principle:
Principle #31Porous materials

2Loss of energy

If absorber coating is applied, then light absorption improves, but hydrophobicity and self-cleaning capability deteriorate

Engineering Contradiction:
Improvelight absorption rateVSAvoidsoiling and moisture accumulation
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent changes the surface energy parameters of the absorber coating by incorporating hydrophobic components into the carbon-based material system. This parameter change enables the surface to exhibit super-hydrophobicity with contact angles exceeding 150 degrees, allowing water droplets to roll off and carry away contaminants, thus maintaining high absorption efficiency without soiling

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If uniform coating is applied, then coverage is improved, but absorption uniformity across different angles deteriorates

Engineering Contradiction:
Improvecoating uniformityVSAvoidomnidirectional absorption performance
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent creates local quality variations in the coating structure through the random network arrangement of carbon nanotubes and carbon particles. This local structural diversity ensures that light incident from any angle encounters absorbing structures, achieving omnidirectional absorption performance while maintaining uniform coating application

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The light absorber achieves high absorption rates of up to 99.9% across the visible to mid-infrared spectrum, with omnidirectional absorption performance and excellent super-hydrophobic characteristics, enabling effective solar heat collection and stealth applications.

Implementation Method 1

The light absorber achieves high absorption rates of up to 99.9% across the visible to mid-infrared spectrum

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

The plurality of carbon nanotubes form a network structure, and the plurality of carbon particles are located in the network structure

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 3

excellent super-hydrophobic characteristics

Methodology Applied
Scientific EffectSuper-hydrophobicity: Hydrophobe

Data Source

PatentUS11613469B2Light absorber preform solution and method for making the same
Publication Date: 2023.03.28 HON HAI PRECISION INDUSTRY CO LTD
  • US11613469B2 patent drawing
  • US11613469B2 patent drawing
  • US11613469B2 patent drawing

AI summary

A light absorber preform solution includes a solvent, a plurality of carbon nanotubes entangled with each other to form a network structure, and a plurality of carbon particles in the network structure. The plurality of carbon nanotubes and the plurality of carbon particles are in the solvent.