Light Absorbing Agent Resin Miscibility

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Solution Overview

Problem

Existing light absorbing agents containing copper ions and phosphonic acid compounds have limitations in miscibility with resins, leading to low visible light transmittance and inadequate near-infrared radiation blocking performance.

Innovation Solution

A light absorbing agent comprising a compound with a specific structure that includes a polyester structure bonded to a phosphorus atom, coordinated with a copper ion, which enhances miscibility with various resins, and a composition that includes this agent, a resin, and optional ligands, improving dispersiveness and optical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a light absorbing agent containing copper ions and phosphonic acid is used, then near-infrared radiation blocking performance is improved, but miscibility with resin deteriorates

Engineering Contradiction:
Improvenear-infrared radiation blocking performanceVSAvoidmiscibility with resin
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent modifies the chemical structure of the phosphonic acid compound by introducing a polyester group with specific repeating units (where n is 1-10) and controlling the molecular weight (100-10,000). This parameter change in the compound structure improves miscibility with resin while maintaining the near-infrared radiation blocking performance through the copper ion coordination.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite light absorbing agent by combining copper ions with specifically structured phosphonic acid compounds containing polyester groups. This composite structure enables both near-infrared radiation absorption and improved resin miscibility, resolving the contradiction between performance and compatibility.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If a light absorbing agent with limited resin compatibility is used, then manufacturing simplicity is maintained, but visible light transmittance deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidvisible light transmittance
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent optimizes the molecular weight of the phosphonic acid compound to the range of 100-10,000 and introduces polyester groups with specific repeating units. These parameter changes improve resin compatibility, which enhances visible light transmittance while maintaining ease of manufacture through straightforward dispersion processes.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional phosphonic acid compounds are used, then cost is reduced, but dispersiveness in resin deteriorates

Engineering Contradiction:
ImprovecostVSAvoiddispersiveness in resin
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent modifies the phosphonic acid compound structure by introducing polyester groups with controlled repeating units (n=1-10) and molecular weight (100-10,000). This parameter change significantly improves dispersiveness in resin while keeping the overall cost manageable by using established chemical synthesis methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves excellent miscibility with resins, resulting in optical members with enhanced visible light transmittance and near-infrared radiation blocking performance, suppressing haze and improving overall optical characteristics.

Implementation Method 1

a film that absorbs near-infrared radiation is disposed on a light receiving surface of such an image sensor to block near-infrared radiation

Methodology Applied
Scientific EffectNear-infrared radiation absorption: Absorption (EM radiation)

Implementation Method 2

A light absorbing agent according to one aspect of the present disclosure comprises a compound expressed by Formula (1) below and a copper ion... excels in miscibility with a resin

Methodology Applied
Scientific EffectMiscibility: Solvation

Data Source

PatentUS20240117190A1Light absorbing agent, composition, optical member, and method of manufacturing light absorbing agent
Publication Date: 2024.04.11 THE JAPAN STEEL WORKS LTD
  • US20240117190A1 patent drawing
  • US20240117190A1 patent drawing
  • US20240117190A1 patent drawing

AI summary

Provided is a light absorbing agent that excels in miscibility with a resin, a method of manufacturing such a light absorbing agent, a composition that excels in dispersiveness of such a light absorbing agent, and an optical member that excels in visible light transmitting performance and near-infrared radiation blocking performance. The light absorbing agent contains a compound expressed by Formula (1) below and a copper ion.In the above, R1 is a group expressed by Formula (2) above, R10 is an alkylene group or arylene group that may have a substituent, R12 is an alkylene group or arylene group that may have a substituent, and the other symbols are as described in the specification.