Light Applicator Protective Sleeve for Needle Safety

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Solution Overview

Problem

Existing light applicator systems for photodynamic therapy (PDT) are prone to having dangerously sharp applicator tips that can easily break off during handling, posing risks to users and patients.

Innovation Solution

A light plamer system with a protective sleeve that shields the sharp needle tip until actual puncture, featuring a positioning element for defined orientation and a miniaturized LED for light emission, reducing the need for expensive lasers and allowing for disposable, sterile use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a sharp needle tip is used for tissue insertion, then insertion effectiveness is improved, but user safety and needle stability deteriorate

Engineering Contradiction:
Improveinsertion effectivenessVSAvoiduser safety
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A protective sleeve is preliminarily positioned over the needle tip before insertion. The sleeve is designed to be removed or retracted only when the applicator is properly positioned in the receptacle, ensuring the sharp tip remains protected during handling and insertion preparation while becoming exposed only when needed for tissue penetration

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If a sharp needle tip is used for tissue insertion, then insertion effectiveness is improved, but needle stability and resistance to breakage worsen

Engineering Contradiction:
Improveinsertion effectivenessVSAvoidneedle stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The protective sleeve is preliminarily positioned over the needle tip to provide mechanical support and protection during handling. The sleeve prevents bending forces from being applied directly to the sharp tip, reducing the risk of breakage before the applicator is securely positioned in the receptacle

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If a protective sleeve is added to protect the needle tip, then user safety is improved, but device complexity increases

Engineering Contradiction:
Improveuser safetyVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The protective sleeve is designed as a nested component that fits over the insertion section with the needle tip. The sleeve is axially movable relative to the insertion section, allowing it to be positioned in different axial positions. This nested design provides protection without requiring separate handling mechanisms or complex assembly procedures

Inventive Principle:
Principle #7Nested doll (Nesting)

4Object-affected harmful factors

If a protective sleeve is added to protect the needle tip, then user safety is improved, but handling ease deteriorates

Engineering Contradiction:
Improveuser safetyVSAvoidhandling ease
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The protective sleeve is designed to slide axially over the insertion section, providing smooth movement without mechanical interference. The sleeve's inner diameter is slightly larger than the outer diameter of the insertion section, allowing easy donning and doffing while maintaining protection during handling

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively protects users and patients from needle tip injuries, ensures reliable insertion, and reduces costs by eliminating the need for expensive lasers, while providing efficient PDT with reduced risk of tissue damage.

Implementation Method 1

the needle tip (9) can be designed as a light-transparent diffusing body for scattering light emitted in a distal direction

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

the light applicator has a distal insertion section with at least one active light-emitting element, e.g., an LED, at the distal end

Methodology Applied
Scientific EffectLight emission from LED: Light Emitting Diode

Data Source

PatentEP4337310B1Light applicator system with protective sleeve
Publication Date: 2025.04.16 RICHARD WOLF GMBH
  • EP4337310B1 patent drawingFigure 1a~1b
  • EP4337310B1 patent drawingFigure 2
  • EP4337310B1 patent drawingFigure 3a~3b

AI summary

The invention relates to a light applicator system (31) for examining and/or treating an organic body (5). The light applicator system (31) has at least one light applicator (21) and a positioning element (33), and the light applicator (21) has a distal-side insertion section (1) comprising at least one element (7) which actively emits light on the distal end for piercing into tissue (3) of the organic body (5), wherein the insertion section (1) has a needle tip (9) which is arranged at least partly distally from the at least one element (7) that actively emits light and which tapers into a point in the distal direction, and the positioning element (33) can be at least temporarily fixed in a defined position and orientation relative to the organic body (5) and has at least one light applicator (21) receiving area (35), in which the at least one light applicator (21) at least temporarily has a defined orientation relative to the organic body (5). The light applicator (21) has a protective sleeve (39) which can be moved axially relative to the insertion section (1) and which protectively surrounds the needle tip (9) in a first axial position relative to the insertion section (1) and is moved back from the needle tip (9) in a proximal direction in a second axial position relative to the insertion section (1), said second axial position being determined by an axial position of the insertion section (1) relative to the positioning element (33). The protective sleeve (39) is used as an insertion sleeve for inserting into the at least one receiving area (35) of the positioning element (33).