Light Blade Mixing Optics for Automotive Homogeneity

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Solution Overview

Problem

Current lighting devices for automotive vehicles face challenges in achieving homogeneous light distribution due to cost and packaging limitations, often requiring longer light-blades or additional LEDs and light diffusing materials.

Innovation Solution

The integration of mixing optics within the light propagation portion of the lighting device, which collects and disperses light beams to produce a more uniform output without the need for extra elements or materials, allowing for improved homogeneity in a compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If very long sections of light-blades or additional LEDs are used to mix light, then light homogeneity is improved, but packaging space and cost increase

Engineering Contradiction:
Improvelight homogeneityVSAvoidpackaging space
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The patent introduces a vertical dimension for light mixing by positioning the light source above the light blade and using a lens to direct light downward into the blade. This vertical light injection approach enables effective light mixing within a compact horizontal footprint, resolving the contradiction between achieving homogeneity and minimizing packaging space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If very long sections of light-blades or additional LEDs are used to mix light, then light homogeneity is improved, but device complexity and cost increase

Engineering Contradiction:
Improvelight homogeneityVSAvoiddevice complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light blade serves multiple functions: it acts as both the light guiding structure and the mixing medium. The single light source with a lens provides both illumination and the mixing function that would otherwise require separate components, thereby reducing device complexity while achieving homogeneous light distribution.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Illumination intensity

If light diffusing materials are used to improve homogeneity, then light homogeneity is improved, but cost and device complexity increase

Engineering Contradiction:
Improvelight homogeneityVSAvoidmanufacturing cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The light blade itself performs the light mixing function through its structural design and the vertical light injection method, eliminating the need for separate light diffusing materials. The blade's geometry and the light propagation path within it create the homogenization effect, making the system self-sufficient and reducing manufacturing costs.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a more homogeneous light distribution without increasing the number of light sources, material, or packaging space, reducing costs and complexity while meeting styling and regulatory requirements.

Implementation Method 1

The propagating portion includes mixing optics configured to increase dispersion of the first light beams to produce second, mixed light beams

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

The in-coupling portion is optically proximate the light source and is configured to collect and guide the source light beams as first light beams generally in a first direction along a longitudinal axis

Methodology Applied
Scientific EffectOptical guidance: Waveguide (optics)

Implementation Method 3

The out-coupling portion is proximate the distal end of the propagating portion and is configured to receive the second, mixed light beams and to emit the second, mixed light beams in the first direction

Methodology Applied
Scientific EffectLight emission: Light

Data Source

PatentUS11143379B2Method and apparatus to improve the homogeneity of an edge-light
Publication Date: 2021.10.12 HELLA GMBH & CO KGAA
  • US11143379B2 patent drawing
  • US11143379B2 patent drawing
  • US11143379B2 patent drawing

AI summary

A light blade body for a lighting device, for example for an automotive vehicle, includes an in-coupling portion configured to be optically coupled to and collect light from a light source, a propagating portion extending along a longitudinal axis between a proximal end and a distal end where the propagating portion is configured to receive light from the in-coupling portion at the proximal end and guide light to the distal end, and wherein the propagating portion includes mixing optics to mix the light in advance of reaching an out-coupling portion. The body includes the out-coupling portion proximate the distal end of the propagating portion and is configured to emit light.