Light-Blocking Cover for Head-Mounted Displays

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Solution Overview

Problem

Conventional head-mounted devices are uncomfortable to wear and fail to effectively block outside light from leaking into the device, compromising the viewing experience.

Innovation Solution

A light-blocking cover with a stretchable fabric outer layer and a light-blocking inner layer, featuring slack that allows for expansion and retraction without compromising opacity, is integrated around the periphery of the main housing portion and between the main and temple housing portions, with elastic or heat-set properties to ensure the slack returns to its retracted state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a rigid light-blocking cover is used to prevent light leakage, then light blocking effectiveness is improved, but device comfort and adaptability to head movements deteriorate

Engineering Contradiction:
Improvelight leakageVSAvoidadaptability to head movements
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The light-blocking cover is constructed from flexible fabric layers that can stretch and conform to head movements while maintaining light-blocking effectiveness. The fabric material allows the cover to adapt to different head shapes and movements without compromising its light-blocking function.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The light-blocking cover transitions from a static rigid structure to a dynamic flexible structure that can move and adapt with head movements. The fabric layers are designed to stretch and retract dynamically, maintaining light blocking while accommodating the natural movement of the user's head.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a stretchable fabric cover is used to improve comfort and adaptability, then adaptability to head movements is improved, but light blocking effectiveness deteriorates

Engineering Contradiction:
Improveadaptability to head movementsVSAvoidlight leakage
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The light-blocking cover uses composite material construction with multiple fabric layers including light-blocking inner layers and outer layers. This composite structure maintains light-blocking effectiveness while providing the stretchability and flexibility needed for comfort and adaptability to head movements.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The cover employs a nested multi-layer fabric structure where light-blocking inner layers are positioned within outer fabric layers. This nested arrangement ensures that the light-blocking function is maintained while the outer layers provide stretchability and comfort.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Object-affected harmful factors

If the light-blocking cover is made taut to maintain opacity, then light blocking effectiveness is improved, but comfort and accommodation of movement deteriorate

Engineering Contradiction:
Improvelight leakageVSAvoidcomfort
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The flexible fabric construction allows the cover to maintain opacity and light-blocking effectiveness without requiring a taut rigid structure. The fabric's inherent flexibility provides comfort while maintaining its light-blocking function through proper layer arrangement and material selection.

Inventive Principle:
Principle #30Flexible shells and thin films

4Ease of operation

If the light-blocking cover is made loose to improve comfort, then comfort is improved, but light blocking effectiveness deteriorates

Engineering Contradiction:
ImprovecomfortVSAvoidlight leakage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The composite multi-layer fabric structure maintains light-blocking effectiveness even in a loose, comfortable configuration. The combination of light-blocking inner layers and outer layers ensures that opacity is preserved regardless of how loosely the cover is fitted, providing both comfort and effective light blocking.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced comfort and effective light blocking, accommodating movement of the device while maintaining opacity, thereby improving the overall user experience by preventing outside light from entering the viewing area.

Implementation Method 1

The slack may be heat-set, molded, or covered with a layer of elastic so that the slack returns to the original retracted state after being expanded.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The slack may be heat-set, molded, or covered with a layer of elastic so that the slack returns to the original retracted state after being expanded.

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS20240036324A1Electronic Devices with Light-Blocking Covers
Publication Date: 2024.02.01 APPLE INC
  • US20240036324A1 patent drawing
  • US20240036324A1 patent drawing
  • US20240036324A1 patent drawing

AI summary

A head-mounted device may include a main housing portion and a temple housing portion. Displays in the main housing portion may be configured to present images that are viewable from eye boxes. A light-blocking cover may extend between the main housing portion and the temple housing portion and may be configured to prevent outside light from reaching the eye boxes. The light-blocking cover may have a stretchable outer fabric layer and an inner light-blocking layer formed from fabric or other suitable materials. The light-blocking cover may include slack in the inner light-blocking layer so that the inner light-blocking layer can accommodate movement of the main housing portion relative to the temple housing portion without sacrificing opacity. The slack may be heat-set, molded, or covered with a layer of elastic so that the slack returns to a retracted state within the temple housing portion after being expanded.