Light Blocking Member for Projection Displays

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Solution Overview

Problem

Projection video display devices face issues with stray light generation due to unnecessary light, leading to deterioration and reduced video quality, as existing light blocking solutions either absorb and convert light into heat, causing local overheating or reflect light inefficiently.

Innovation Solution

A light blocking member with a first light blocking portion that absorbs unnecessary light and converts it into heat, combined with a reflector that reflects unabsorbed light, enhancing heat dissipation and reducing stray light by dispersing energy as reflected light rather than heat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a light blocking film made of black material is used to block unnecessary light, then stray light is reduced, but the absorbed light converts to heat causing local temperature increase and potential deterioration of the light blocking film and peripheral members

Engineering Contradiction:
Improvestray lightVSAvoidtemperature of light blocking film
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The light blocking function is divided into two separate components: a light blocking film that absorbs light and a heat dissipation member that receives and dissipates the generated heat. This segmentation allows the light blocking film to focus on blocking stray light while the heat dissipation member handles thermal management, preventing local temperature increase of the light blocking film.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat dissipation member acts as an intermediary between the light blocking film and the environment. It receives heat from the light blocking film through thermal conduction and dissipates it to the surroundings, serving as a mediator that transfers thermal energy away from the light blocking film to prevent overheating and deterioration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If a light blocking unit with high reflectance material is used to reflect unnecessary light, then heat generation is reduced, but reflectance of 80% or more is required which limits material selection and may not sufficiently block all stray light

Engineering Contradiction:
Improvetemperature rise of light blocking unitVSAvoidstray light
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The invention changes the approach from relying on high reflectance (80% or more) to using a combination of light absorption and heat dissipation. The light blocking film uses materials with appropriate absorption characteristics, and the system parameters are optimized to balance absorption efficiency with heat dissipation capability, rather than strictly requiring high reflectance materials.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If unnecessary light is absorbed and converted into heat locally, then stray light is reduced, but the overheated light blocking film or peripheral members may be deteriorated

Engineering Contradiction:
Improvestray lightVSAvoiddeterioration of light blocking film and peripheral members
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The system is segmented into a light blocking film responsible for absorbing stray light and a heat dissipation member responsible for thermal management. This functional segmentation prevents the light blocking film from overheating and deteriorating, as the heat dissipation member handles the thermal load.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful heat generated by light absorption is converted into a manageable parameter by introducing the heat dissipation member. The heat that would otherwise cause deterioration is now efficiently transferred and dissipated, turning a potentially harmful effect into a controlled thermal management issue.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces stray light and enhances heat dissipation in projection video display devices, preventing local overheating and improving video quality by dispersing energy efficiently.

Implementation Method 1

a first light blocking portion that absorbs and converts into heat a part of unnecessary light unnecessary for the projection lens in the video light

Methodology Applied
Scientific EffectLight absorption and heat conversion: Absorption (EM radiation)

Implementation Method 2

a reflector that reflects, as reflected light, light that is a part of the unnecessary light and that is not absorbed by the first light blocking portion

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20240310704A1Light blocking member and projection video display device
Publication Date: 2024.09.19 PANASONIC PROJECTOR & DISPLAY CORPORATION
  • US20240310704A1 patent drawing
  • US20240310704A1 patent drawing
  • US20240310704A1 patent drawing

AI summary

A light blocking member according to the present disclosure is for a projection video display device provided with an optical system that projects video light and a projection lens on which the video light is incident, the light blocking member being disposed between the optical system and the projection lens, the light blocking member including: a first light blocking portion that absorbs and converts into heat a part of unnecessary light unnecessary for the projection lens in the video light; and a reflector that reflects, as reflected light, light that is a part of the unnecessary light and that is not absorbed by the first light blocking portion.