Light Board Stacking Structure for Support Pin Packaging
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Solution Overview
Problem
The manual operation of support pins in mini LED display apparatuses leads to low labor efficiency and high costs, and the use of support pins increases packaging and transportation costs, limiting their application in large-sized display apparatuses.
Innovation Solution
A light board and carrying device design with substrate and plate avoidance holes, allowing support pins to pass through these holes, enabling efficient stacking and reducing the overall size of the structure, thereby increasing packaging capacity and reducing costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If support pins are used to support optical film structures in mini LED display apparatuses, then structural support and stability are improved, but packaging and transportation costs increase, and device complexity increases
Solution Approach 1:
The support pin is inserted through the substrate from one side and extends into the optical film structure, creating a nested configuration where the support pin is contained within the optical film assembly. This nesting approach provides structural support while minimizing the overall packaging volume and simplifying the packaging process.
Solution Approach 2:
The support pin extends in the vertical dimension through the substrate and optical film structure, providing support in the thickness direction rather than requiring lateral support structures. This dimensional approach reduces the horizontal packaging space required and simplifies the overall package design.
2Stability of the object's composition
If support pins are used in mini LED display apparatuses, then structural stability is improved, but labor efficiency decreases and manufacturing costs increase due to manual operation
Solution Approach 1:
The support pin is pre-positioned in the substrate before the optical film structure is assembled, allowing subsequent assembly steps to proceed without manual intervention for support pin installation. This preliminary positioning enables automated assembly processes and improves labor efficiency.
Solution Approach 2:
The support pin structure is designed to be self-aligning and self-supporting, where the pin automatically provides structural support once inserted, eliminating the need for manual adjustment or additional support mechanisms. This self-service characteristic reduces manufacturing complexity and improves productivity.
3Stability of the object's composition
If support pins are used to support optical film structures, then structural support is improved, but the overall size of the structure increases, limiting application in large-sized display apparatuses
Solution Approach 1:
The support pin provides localized structural support at specific critical points within the optical film structure rather than requiring continuous support across the entire display area. This localized approach maintains structural stability while minimizing the overall size increase and enabling application in large-sized display apparatuses.
Data Source
AI summary
A light board and a carrying device thereof are provided. The light board includes a substrate and at least one support pin. The carrying device includes a plurality of carrying plates, and each carrying plate is used for carrying a light board. Every adjacent carrying plate and light board serve as a group of packaging structure. Each carrying plate is provided with a plurality of plate avoidance holes therein, and each substrate is provided with a plurality of substrate avoidance holes therein. In the group of packaging structure, at least one plate avoidance hole and at least one substrate avoidance hole are corresponding and serve as a avoidance hole group, and a support pin of a light board in a group of packaging structure located below passes through an avoidance hole group in at least one group of packaging structure located above.