Light-collecting device with distributed index lens for solid-state imaging

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Solution Overview

Problem

Conventional solid-state imaging apparatuses face challenges in achieving high resolution and sensitivity due to reduced light-collection efficiency, especially with high-angle incident light, and difficulties in manufacturing smaller pixel sizes without compromising light-collection efficiency.

Innovation Solution

A light-collecting device with a distributed index lens formed by a plurality of light-transmitting films, each zone's width being equal to or shorter than the wavelength of incident light, creating an effective refractive index distribution, which enhances light-collection efficiency and is more resistant to high-angle incident light, and can be manufactured using semiconductor lithography and conventional semiconductor processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If microlens structure is used to collect light, then light-collection efficiency is improved for vertical light, but light-collection efficiency deteriorates for high-angle incident light

Engineering Contradiction:
Improvelight-collection efficiencyVSAvoidresistance to incident angle
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The microlens is segmented into multiple concentric zones with different refractive indices. Each zone has a specific refractive index value that varies from the center to the periphery, allowing different zones to handle light at different incident angles effectively. This segmentation enables the lens to maintain high light-collection efficiency across a wide range of incident angles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the microlens are assigned different optical properties (refractive indices) according to their local requirements. The center region has a higher refractive index for capturing vertical light, while peripheral regions have progressively lower refractive indices to capture oblique light effectively. This local optimization of optical properties resolves the contradiction between vertical and oblique light collection.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If pixel size is reduced to achieve higher resolution, then manufacturing control of microlens formation becomes more difficult, but higher resolution is achieved

Engineering Contradiction:
ImproveresolutionVSAvoidmicrolens formation control
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The microlens structure is divided into multiple concentric zones that can be formed using standard semiconductor lithography processes. Each zone corresponds to a specific pattern layer, allowing the complex multi-refractive-index structure to be manufactured using conventional fabrication techniques even at reduced pixel sizes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from controlling microlens formation in three dimensions (requiring precise reflow control) to controlling lens properties through two-dimensional concentric zone patterns. This dimensional simplification enables better manufacturing control at smaller scales while maintaining the desired optical functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If conventional microlens is used, then manufacturing process is simple, but light-collection efficiency is lost at peripheral pixels with high incident angles

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlight-collection efficiency at periphery
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The microlens is segmented into multiple concentric zones with different refractive indices, where each zone can be formed using standard semiconductor lithography processes. This segmentation allows the complex optical structure to be manufactured using conventional fabrication techniques while achieving superior light-collection efficiency across the entire sensor array.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The refractive index parameter is varied spatially across different zones of the microlens rather than being uniform. This parameter change enables the lens to adapt to different incident angles across the sensor, maintaining high light-collection efficiency at peripheral pixels while remaining compatible with standard manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases light-collection efficiency, enables high-resolution and high-sensitive solid-state imaging, optimizes lens structure for different wavelengths and positions, and maintains efficiency even with increased incident angles, facilitating the use in miniaturized camera systems.

Implementation Method 1

a plurality of light-transmitting films form an effective refractive index distribution

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS7851837B2Light-collecting device and solid-state imaging apparatus
Publication Date: 2010.12.14 PANASONIC HOLDINGS CORP
  • US7851837B2 patent drawing
  • US7851837B2 patent drawing
  • US7851837B2 patent drawing

AI summary

A solid-state imaging apparatus includes unit pixels arranged in a two-dimensional array. Each unit pixel includes a light-collector and light-receiver. The light-collector includes light-transmitting films that form a refractive index distribution and multiple zones, each of which has a width equal to or shorter than a wavelength of incident light. For each central unit pixel, a center axis of the light-receiver matches a central axis of the light-collector. For each peripheral unit pixel, a central axis of the light-collector is displaced from the central axis of the light-receiver toward the center of the imaging area. The line width of each light-transmitting film of a central unit pixel is different than the line width of each light-transmitting film of a peripheral unit pixel in a same relative position, and the sum of line widths of the central unit pixel differs from the sum of line widths of the peripheral unit pixel.