Light Collimators for HMI Illumination

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Solution Overview

Problem

Conventional human machine interfaces with illuminated decorative elements suffer from light bleed due to the large size of thru holes, resulting in undesirable light emission beyond boundaries, leading to diminished aesthetics and customer satisfaction.

Innovation Solution

Incorporating a plurality of substantially parallel light collimators beneath the decorative elements, in conjunction with a reflector and a light source, to direct light emissions back towards the decorative elements, reducing light bleed by forming parallel light beams that strike within the element's perimeter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a large thru hole is used to illuminate a decorative element, then the light source can effectively illuminate the element, but light exits at varying angles causing light bleed beyond the element boundaries

Engineering Contradiction:
Improveillumination of decorative elementVSAvoidlight bleed
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent divides the single large thru hole into multiple smaller collimators arranged in an array. Each collimator is a separate optical element that directs light in a controlled manner. This segmentation allows light to be delivered to the decorative element while preventing light bleed through angular control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the optical parameters by introducing collimators with specific geometries (tapered structures) that modify the light propagation angle. The collimators transform divergent light from the LED into more directional beams, changing the angular distribution parameter to reduce light bleed while maintaining illumination intensity.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If conventional thru holes are used, then the structure is simple, but the decorative elements appear diffuse and lack crisp appearance

Engineering Contradiction:
Improvestructure simplicityVSAvoidlight emission precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

By segmenting the illumination structure into multiple collimators, the patent achieves precise control over light emission. Each collimator acts as an independent optical channel that can be precisely positioned and oriented, enabling crisp light emission patterns that define clear boundaries for the decorative elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The collimators serve as intermediary optical elements between the LED light source and the decorative element. These intermediaries control and shape the light path, transforming the raw divergent light into directed beams that produce sharp, well-defined illumination boundaries.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively minimizes light bleed, enhancing the perceived quality and aesthetics of illuminated decorative elements by ensuring light is focused within the intended boundaries, resulting in a clearer and more crisp appearance.

Implementation Method 1

a plurality of substantially parallel collimators... to collimate light emitted by the light source

Methodology Applied
Scientific EffectLight collimation: Lens

Implementation Method 2

to reflect light emitted by the light source back toward the decorative elements

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9720249B2Light collimators and methods for human machine interfaces
Publication Date: 2017.08.01 WHIRLPOOL CORP
  • US9720249B2 patent drawing
  • US9720249B2 patent drawing

AI summary

Light collimators and methods for human machine interfaces are disclosed. An example human machine interface includes a top surface having a decorative element to be illuminated, a light source, and a plurality of parallel light collimators that collimate visible light emitted by the light source and direct the collimated light toward the bottom side of the decorative element. An example method of illuminating a decorative element of a human machine interface includes emitting light, passing the light through a plurality of collimators defined in the human machine interface, and directing the collimated light toward the decorative element.