Light Control Sheet Groove Electrode Designability

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Solution Overview

Problem

Existing light control sheets lack designability, as they typically have uniform light transmittance across their surface, limiting their ability to display dynamic and complex designs when driven by voltage.

Innovation Solution

A light control sheet with a laminated structure comprising a light control layer sandwiched between first and second transparent electrode layers, and supported by transparent support layers, featuring a groove in the first electrode layer that separates drive and non-drive regions, allowing for varying light transmittance and enabling the creation of designs by applying voltage signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a groove is formed in the first transparent electrode layer to create regions with different light transmittance for design purposes, then designability is improved, but the structural integrity and electrical conductivity of the electrode layer may be compromised

Engineering Contradiction:
ImprovedesignabilityVSAvoidelectrical conductivity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The first transparent electrode layer is segmented by forming grooves that divide it into multiple electrode elements. These grooves create distinct regions with different light transmittance properties, enabling design functionality while maintaining electrical conductivity through careful control of groove dimensions and spacing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The groove structure introduces local variations in the electrode layer's properties. By controlling the groove width to be 1 mm or more, the patent creates localized regions with different optical characteristics while ensuring that the remaining electrode material maintains sufficient electrical conductivity for device operation

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the groove width is reduced to create more intricate designs, then design complexity is improved, but the risk of conduction failure increases

Engineering Contradiction:
Improvedesign complexityVSAvoidconduction failure risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent establishes a critical parameter threshold by specifying that groove widths must be 1 mm or more. This parameter control ensures that while grooves can create design patterns, they remain wide enough to prevent conduction failures in the electrode layer, balancing design complexity with electrical reliability

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the groove structure is made more prominent to enhance design visibility, then design expressiveness is improved, but aesthetic appeal deteriorates due to conspicuous grooves

Engineering Contradiction:
Improvedesign expressivenessVSAvoidaesthetic appeal
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The groove structure utilizes the thin film nature of the transparent electrode layer to create subtle optical effects. The grooves are designed to be functional rather than prominently visible, using the transparency and thinness of the layer to minimize visual impact while maintaining design functionality

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent leverages optical properties including light refraction and reflection at the groove interfaces to create design effects. By controlling groove dimensions and utilizing optical phenomena, the design expressiveness is achieved through subtle optical variations rather than prominent physical features that would compromise aesthetics

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for improved designability by creating regions with different light transmittance, enabling the display of complex designs and patterns, while maintaining aesthetic appeal by ensuring the groove is not conspicuous, and preventing conduction failures through a narrow portion width of 1 mm or more.

Implementation Method 1

The alignment of liquid crystal molecules of the liquid crystal composition is changed according to a potential difference between the transparent electrode layers, leading to a change in light transmittance of the light control sheet

Methodology Applied
Scientific EffectLiquid crystal alignment change: Liquid Crystals

Data Source

PatentUS12044940B2Light control sheet and method of producing light control sheet
Publication Date: 2024.07.23 TOPPAN INC
  • US12044940B2 patent drawing
  • US12044940B2 patent drawing
  • US12044940B2 patent drawing

AI summary

A light control sheet includes electrode layers including first transparent electrode layer and a second transparent electrode layer, a light control layer formed between the first and second transparent electrode layers, and transparent support layers including a first transparent support layer and a second transparent support layer such that the first transparent support layer is formed on the first transparent electrode layer on the opposite side of the light control layer and has a support surface supporting the first transparent electrode layer and that the second transparent support layer is formed the second transparent electrode layer on the opposite side of the light control layer. The first transparent electrode layer has one or more grooves extending along the support surface such that the first transparent electrode layer has an electrode element having a narrow portion formed between portions of the groove and having a width of 1 mm or more.