Light Diffusing Element for Uniform Intensity Distribution in Optical Combining

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Solution Overview

Problem

Existing laser combining modules face issues with uneven intensity distribution in the beam profile due to incident angle dependency, leading to a heavy load on optical fibers, potential breakdown, increased space requirements, and higher production costs.

Innovation Solution

A light-emitting device comprising light-emitting elements, a light-diffusing element that diffuses emitted lights, and a light-combining element, where the diffusion occurs within the light-axis direction to achieve uniform intensity distribution, using a light-diffusing plate and multi-mode fibers to combine the diffused lights effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a mode scrambler is used to suppress unevenness in intensity distribution, then the intensity distribution becomes uniform, but the light-combining element is subjected to heavy load and may break down

Engineering Contradiction:
Improveintensity distribution uniformityVSAvoidoptical fiber durability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

A light-diffusing element is introduced as an intermediary component between the light-emitting elements and the light-combining element. This diffuser scatters the incident light to reduce the incident angle dependency, thereby uniforming the intensity distribution without subjecting the optical fiber to heavy mechanical loads or complex bending operations

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the optical parameters of the light by introducing diffusion. The light-diffusing element modifies the angular distribution of incident light, transforming the concentrated high-angle light into a more uniform angular distribution, which reduces the incident angle dependency of the light-combining element

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If a mode scrambler is used to suppress unevenness in intensity distribution, then the intensity distribution becomes uniform, but the space requirement and production cost increase

Engineering Contradiction:
Improveintensity distribution uniformityVSAvoidspace requirement and production cost
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The light-diffusing element is a simple, inexpensive optical component that can be easily manufactured and integrated. Unlike complex mode scramblers requiring precise mechanical structures, the diffuser is a straightforward optical element that significantly reduces system complexity, space requirements, and production costs while achieving the desired intensity uniformity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution suppresses unevenness in the intensity distribution of the output light, reduces the risk of optical fiber breakdown, minimizes space and production costs, and maintains high combining efficiency while allowing for the use of multiple light-emitting elements with varying wavelengths.

Implementation Method 1

a light-diffusing element that diffuses the respective emitted light out of a plurality of light-emitting elements and outputs the diffusion lights

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

a light-combining element that receives the diffusion lights and outputs an output-light obtained by combining the diffusion lights

Methodology Applied
Scientific EffectLight combination: Optical Fibre

Data Source

PatentUS10514486B2Light emitting device that suppresses unevenness in the intensity distribution of the light combining element
Publication Date: 2019.12.24 SHIMADZU CORP
  • US10514486B2 patent drawing
  • US10514486B2 patent drawing
  • US10514486B2 patent drawing

AI summary

The light emitting device is provided with a plurality of emitted elements 11, 12 to 1n; a light diffusion element 40 which diffuses emitted light L11, L12 to L1n respectively from the light emitting elements 11, 12 to 1n and outputs diffused light L21, L22 to L2n; and an optical coupling element 50 which receives the diffused light L21, L22 to L2n and outputs the output light L3 that is obtained by coupling the diffused light L21, L22 to L2n. The light diffusion element 40 diffuses the emitted light L11, L12 to L1n into a range that includes the direction of the optical axis of the optical coupling element 50.