Light Diffusion Member with Pyramid Structure for Wide Viewing Angle

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Solution Overview

Problem

Current light diffusion sheets and optical compensation films used in liquid crystal display devices have a narrow viewing angle range for high contrast displays, limiting the angular range for effective viewing.

Innovation Solution

A light diffusion member comprising a light diffusion film, a polarizing film, and a retardation film, where the light diffusion film has a light shielding layer and a light diffusion portion with a specific geometry, and the polarizing film and retardation film are aligned to enhance light distribution and contrast, allowing for a wider viewing angle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light diffusion sheet with V-shaped groove and light absorptive layer is used, then light diffusion is achieved, but the viewing angle range for high contrast display remains narrow

Engineering Contradiction:
Improvelight diffusionVSAvoidviewing angle range
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent combines multiple functional layers (light diffusion film with pyramid structure, polarizing film, and retardation film) into a single integrated light diffusion member. This merging of functions allows the component to simultaneously achieve light diffusion, polarization control, and viewing angle expansion, resolving the contradiction between light diffusion performance and viewing angle range

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a pyramid-shaped three-dimensional structure on the light diffusion film surface, adding geometric dimensionality to control light propagation. The pyramid structure with specific inclination angles (45-60 degrees) creates multiple light reflection paths, expanding the viewing angle in the horizontal direction while maintaining contrast performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If an optical compensation film with discotic liquid crystal compound is used, then contrast is improved, but the viewing angle range for high contrast display remains narrow

Engineering Contradiction:
ImprovecontrastVSAvoidviewing angle range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the optical parameters of the system by introducing a retardation film with specific birefringence properties (Δn×d = 100-200 nm) and a polarizing film with specific transmission axis orientation. These parameter changes enable the system to maintain high contrast across a wider viewing angle range by compensating for liquid crystal orientation effects at different viewing angles

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite light diffusion member combining materials with different optical properties: the light diffusion film (with pyramid structure), the polarizing film (with dichroic dye or PVA), and the retardation film (with discotic liquid crystal compound). This composite structure achieves both improved contrast and expanded viewing angle through synergistic interaction of the different material properties

Inventive Principle:
Principle #40Composite materials

3Reliability

If multiple separate components (light diffusion sheet and optical compensation film) are used, then light diffusion and contrast are achieved, but the overall structure becomes complex and the viewing angle improvement is limited

Engineering Contradiction:
Improvedisplay qualityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the light diffusion sheet and optical compensation film into a single integrated light diffusion member with stacked layers. This consolidation reduces the number of separate components and simplifies the overall device structure while maintaining or improving display quality through the synergistic interaction of the combined functional layers

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a liquid crystal display device with a wider angular range for high contrast viewing, improving light distribution and reducing light leakage, thereby enhancing display quality.

Implementation Method 1

A portion of light which has been vertically incident to the light diffusion layer is totally reflected by a wall surface of the groove

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a retardation layer which is formed from a birefringence body which has optically-negative uniaxiality and is provided on the first surface of the third substrate, and in which an alignment direction of the birefringence body is different in a thickness direction

Methodology Applied
Scientific EffectBirefringence: Birefringence

Implementation Method 3

a polarization layer which has a transmission axis and an absorption axis which are provided on a first surface of the second substrate

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS10338426B2Light diffusion member, base material for light diffusion member production, display device using same and method for producing light diffusion member
Publication Date: 2019.07.02 SHARP KK
  • US10338426B2 patent drawing
  • US10338426B2 patent drawing
  • US10338426B2 patent drawing

AI summary

According to an aspect of the present invention, there is provided a light diffusion member which includes a light diffusion film, a polarizing film, and a retardation film. The light diffusion film includes a first substrate, a light diffusion portion, and a light shielding layer. The polarizing film includes a second substrate and a polarization layer. The retardation film includes a third substrate and a retardation layer. The retardation layer is formed from a birefringence body which has optically-negative uniaxiality. An alignment direction of the birefringence body is different in a thickness direction thereof. A slow axis of the retardation layer is positioned at azimuth between a transmission axis and an absorption axis of the polarization layer.