Light Diffusion Sheet with Recesses and Projections for Thin LCDs

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Solution Overview

Problem

Existing light diffusion sheets in liquid crystal displays fail to adequately diffuse light, leading to uneven luminance and a decrease in luminance when the thickness of the display is reduced, which is necessary for thinner designs.

Innovation Solution

A light diffusion sheet with a first surface featuring recesses for diffusing light and a second surface with spaced projections that allow for an air layer, enhancing light diffusion and uniformity while maintaining luminance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the thickness of the light diffusion sheet is increased to enhance in-plane uniformity of luminance, then in-plane uniformity is improved, but the luminance of transmitted light decreases and the overall thickness increases

Engineering Contradiction:
Improvein-plane uniformity of luminanceVSAvoidluminance of transmitted light
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The light diffusion sheet is segmented into multiple functional surfaces: a first surface with recesses for light diffusion and a second surface with projections for air layer formation. This segmentation allows each surface to perform its specific function optimally without compromising overall luminance transmission.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light diffusion sheet combines multiple structural features (recesses on first surface, projections on second surface) into a composite optical structure. This composite design enables simultaneous achievement of light diffusion for uniformity and light transmission for maintaining luminance.

Inventive Principle:
Principle #40Composite materials

2Length of stationary object

If the thickness of the liquid crystal display is reduced by shortening the distance from light source to light diffusion sheet or thinning the light diffusion sheet, then thickness is reduced, but light diffusion becomes insufficient leading to luminance unevenness

Engineering Contradiction:
Improvethickness of liquid crystal displayVSAvoidin-plane uniformity of luminance
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The invention addresses light diffusion in the thickness direction by creating surface structures (recesses and projections) rather than relying solely on increasing sheet thickness. This dimensional approach allows effective light diffusion without increasing overall display thickness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The recesses on the first surface and projections on the second surface introduce curved geometric features that enhance light scattering and diffusion. These curved structures effectively diffuse light even in thin sheets, maintaining uniformity without increasing thickness.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Illumination intensity

If multiple light sources are used in a direct method backlight unit, then luminance can be increased, but luminance unevenness occurs between portions directly below LED elements and portions where no LED element is present

Engineering Contradiction:
ImproveluminanceVSAvoidin-plane uniformity of luminance
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The light diffusion sheet applies different local structures at different surfaces: recesses on the first surface for diffusion and projections on the second surface for air layer creation. This local quality variation optimizes light distribution to reduce unevenness caused by discrete LED sources.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively inhibits a decrease in luminance and enhances in-plane uniformity, allowing for thinner liquid crystal displays with improved light distribution.

Implementation Method 1

a first surface on which a plurality of recesses that diffuse light are formed

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

a second surface on which a plurality of projections that can transmit light are provided apart from each other

Methodology Applied
Scientific EffectLight transmission: Refraction

Data Source

PatentUS12393078B2Light diffusion sheet, light diffusion sheet laminate, backlight unit, and liquid crystal display device
Publication Date: 2025.08.19 KEIWA INCORPORATED
  • US12393078B2 patent drawing
  • US12393078B2 patent drawing
  • US12393078B2 patent drawing

AI summary

One aspect of the present invention is a light diffusion sheet having a first surface on which a plurality of recesses that diffuse light are formed, and a second surface on which a plurality of projections that can transmit light are provided apart from each other.