Light Distribution Element with Concave Reflecting Face

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current lighting lamps face challenges in achieving light emitting uniformity while maintaining low cost and high space utilization, as lateral entry type light guide plates require multiple light emitting units, increasing cost, and direct type plates occupy more space due to the arrangement of light emitting units below the light guide plate.

Innovation Solution

A light distribution element with a concave reflecting face and Fresnel surface is used, where the light source cavity is formed with the first face concaved towards the emitting face, allowing fewer light emitting units to be used below the light distribution element, optimizing light distribution and reducing overall space occupancy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If lateral entry type light guide plates are used to achieve light emitting uniformity, then light distribution uniformity is improved, but the number of light emitting units increases which raises cost

Engineering Contradiction:
Improvelight emitting uniformityVSAvoidnumber of light emitting units
Core Design Contradiction:
Illumination intensityVSQuantity of substance

Solution Approach 1:

The patent applies curvature by forming a light source cavity with a concave first face and equipping the light distribution element with a concave reflecting face. This curved geometric structure concentrates and redirects light rays from fewer LED units to achieve uniform light emission across the plate, resolving the contradiction between using fewer LEDs and maintaining uniformity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent changes the geometric parameters of the light distribution system by introducing specific concave angles and Fresnel surface configurations. These parameter modifications enable the light rays to be redistributed uniformly across the plate surface, achieving uniform illumination with a reduced number of light emitting units.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If direct type light guide plates are used to reduce cost by using fewer light emitting units, then cost is reduced, but space occupancy increases as light emitting units are arranged below the light guide plate

Engineering Contradiction:
Improvenumber of light emitting unitsVSAvoidspace occupancy
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent transitions from a planar arrangement of LEDs below the light guide plate to a three-dimensional light source cavity structure. By forming LEDs within a concave cavity and using a concave reflecting face, the system achieves compact spatial arrangement that reduces overall space occupancy while maintaining the benefit of using fewer light emitting units.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If conventional light distribution elements are used to maintain simple structure, then manufacturing simplicity is improved, but light emitting uniformity deteriorates

Engineering Contradiction:
Improvestructural simplicityVSAvoidlight emitting uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent segments the light distribution element into distinct functional surfaces: a Fresnel surface for initial light redirection and a concave reflecting face for secondary redistribution. This segmentation allows each surface to perform a specific optical function, achieving uniform light emission while maintaining manufacturability through standardized molding processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light distribution element integrates multiple optical functions into a single component: the Fresnel surface handles initial light redirection while the concave reflecting face provides secondary distribution. This multi-functionality achieves uniform light emission without requiring multiple separate components, maintaining manufacturing simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration meets light emitting uniformity requirements with fewer light emitting units, reducing the cost of the lighting lamp and enhancing space utilization by evenly distributing light rays through the concave reflecting face and Fresnel surface.

Implementation Method 1

The incident face includes a Fresnel surface

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The emitting face includes a concave reflecting face, and the concave reflecting face is concaved towards a side where the incident face is located

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11396983B2Light distribution element, light source assembly and lighting
Publication Date: 2022.07.26 OPPLE LIGHTING CO LTD
  • US11396983B2 patent drawing
  • US11396983B2 patent drawing
  • US11396983B2 patent drawing

AI summary

The present disclosure discloses a light distribution element, a light source assembly and a lighting lamp. The light distribution element comprises a light source cavity, a first face, an incident face and an emitting face. The first face and the emitting face are arranged opposite to each other. The light source cavity is formed in a manner that the first face is concaved towards a side where the emitting face is located, the incident face is an inner surface of the light source cavity, and the incident face includes a Fresnel surface. The emitting face includes a concave reflecting face, and the concave reflecting face is concaved towards a side where the incident face is located.