Light Diverting Layer for Backlit Display Uniformity

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Solution Overview

Problem

Backlit liquid crystal displays (LCDs) face challenges in achieving uniform illumination due to the linear arrangement of cold cathode fluorescent lamps, leading to bright stripes and non-uniform brightness, especially in larger displays like LCD TVs, which require higher brightness and different viewing angles compared to smaller devices.

Innovation Solution

The implementation of a light diverting layer with a first surface facing the light sources and a second surface facing the diffuser, which diverts light in orthogonal planes to enhance uniformity, combined with a diffuser and reflective polarizer to optimize light distribution and recycling, is used between the light sources and the display panel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If linear cold cathode fluorescent lamps are used to illuminate the display from behind, then the display can achieve sufficient brightness, but the illumination becomes non-uniform with bright stripes and darker regions

Engineering Contradiction:
Improvedisplay brightnessVSAvoidillumination uniformity
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The light diverting layer segments the light paths from different lamp regions by using micro-prism structures that redirect light from specific angular ranges to different spatial locations, thereby distributing the light more uniformly across the display surface

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The micro-prism structures in the light diverting layer have spatially varying orientations and geometries tailored to specific regions, with each local area optimized to redirect light from the non-uniform lamp distribution to achieve uniform illumination at the display panel

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If the separation between the diffuse reflector and the diffuser is reduced to make the display thinner, then the device complexity and volume decrease, but the illumination uniformity deteriorates

Engineering Contradiction:
Improvedisplay thicknessVSAvoidillumination uniformity
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The light diverting layer acts as an intermediary component positioned between the lamp assembly and the diffuser, modifying the light distribution pattern before it reaches the diffuser, thereby enabling thin separation distances while maintaining illumination uniformity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light diverting layer performs preliminary light redistribution at an early stage in the light path, pre-conditioning the illumination pattern before the light reaches the diffuser, which allows the system to achieve uniform illumination even with reduced component separation

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves brightness uniformity across the display, maintaining high brightness levels while reducing non-uniformity, allowing for thinner and more efficient illumination units with improved viewing angles.

Implementation Method 1

The light diverting layer comprises a first light-diverting surface facing the one or more light sources. The first light diverting surface diverts light normally incident on the light diverting layer primarily in a first diverting plane orthogonal to the light diverting layer.

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

at least a second portion of the light from the one or more light sources that propagates within the light diverting layer in a direction substantially perpendicular to the light diverting layer being totally internally reflected at a sloped portion of the second light diverting surface

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

A diffuser is disposed between the one or more light sources and the display panel

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 4

combined with a diffuser and reflective polarizer to optimize light distribution and recycling

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 5

combined with a diffuser and reflective polarizer to optimize light distribution and recycling

Methodology Applied
Scientific EffectPolarisation: Polarisation

Data Source

PatentUS7789538B2Back-lit displays with high illumination uniformity
Publication Date: 2010.09.07 3M INNOVATIVE PROPERTIES CO
  • US7789538B2 patent drawing
  • US7789538B2 patent drawing
  • US7789538B2 patent drawing

AI summary

A directly illuminated display unit has a display panel and one or more light sources disposed behind the display panel. A diffuser is disposed between the one or more light sources and the display panel, and a light diverting layer is disposed between the one or more light sources and the diffuser. The light diverting layer has a first light-diverting surface facing the one or more light sources and a second light diverting surface facing the display panel. The light diverting layer diverts light passing from the one or more light sources to the diffuser, thus improving the uniformity of the light in the display unit.