Light-Driven Rotor Surface Tension Gradient

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Solution Overview

Problem

Existing light-driven rotors face challenges in scalability, material availability, manufacturing complexity, and cost due to inefficient light absorption, especially when attempting to increase rotor size beyond nanoscale dimensions.

Innovation Solution

A three-layered structure comprising a bottom plate, a thermally conductive sheet with leads that contact the water surface, and a light-absorbing material, where the thermally conductive sheet is made of copper foil with a matted surface and graphite coating, allowing efficient heat conduction and absorption, thereby creating a surface tension gradient for rotor rotation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the rotor size is increased from nanoscale to macro scale (e.g., 5 mm, 10 mm in diameter), then the light absorption efficiency deteriorates, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improverotor sizeVSAvoidlight absorption efficiency
Core Design Contradiction:
Area of moving objectVSUse of energy by moving object

Solution Approach 1:

The patent employs a composite structure combining a bottom plate (glass or plastic), thermally conductive sheet (copper foil or aluminum foil), and light-absorbing material (graphite or carbon black). This composite design enables effective light absorption and heat conduction at macro scales, resolving the contradiction between rotor size and light absorption efficiency.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The light-absorbing material is selectively applied to specific regions of the thermally conductive sheet, creating localized heating zones. This local quality approach ensures efficient light absorption and heat generation in critical areas while maintaining overall structural integrity and functionality at larger sizes.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If asymmetric micro-gear rotors are fabricated using nanometer processing facility, then the manufacturing precision is improved, but the device complexity and cost increase

Engineering Contradiction:
Improverotor fabrication precisionVSAvoidmanufacturing process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The rotor is divided into distinct functional segments: bottom plate, thermally conductive sheet, and light-absorbing material. Each segment can be manufactured separately using simple processes and then assembled, reducing overall manufacturing complexity while maintaining precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses inexpensive, easily obtainable materials such as glass or plastic for the bottom plate, copper foil or aluminum foil for the thermally conductive sheet, and graphite or carbon black for the light-absorbing material. This approach eliminates the need for expensive nanometer processing facilities while achieving the required functional precision.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Use of energy by moving object

If high-power or specific-wavelength lasers are used as heating sources, then the light absorption efficiency is improved, but the energy consumption and cost increase

Engineering Contradiction:
Improvelight absorption efficiencyVSAvoidheating source energy consumption
Core Design Contradiction:
Use of energy by moving objectVSUse of energy by stationary object

Solution Approach 1:

The patent changes the parameters of the light-absorbing material (using graphite or carbon black with high absorption coefficients) to maximize absorption of available light. This allows efficient operation with low-power light sources rather than requiring high-power lasers, reducing energy consumption while maintaining absorption efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables cost-effective, simple manufacturing of light-driven rotors that can rotate continuously with stable temperature gradients, maintaining efficient heat absorption and distribution, and is applicable for various applications including scientific education and aquaculture.

Implementation Method 1

a light-absorbing material attached to the upper surface of the thermally conductive sheet for absorbing the light irradiated thereon by a light source and providing light energy required for heating the thermally conductive sheet

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

the heat deposited in the thermally conductive sheet is conducted to the water surface via the leads

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

causes a gradient change in surface tension, thereby providing a resultant torque for driving the light-driven rotor to rotate

Methodology Applied
Scientific EffectMarangoni effect: Marangoni Effect

Data Source

PatentUS11078891B2Light-driven rotor applied to a water surface
Publication Date: 2021.08.03 NAT CENT UNIV
  • US11078891B2 patent drawing
  • US11078891B2 patent drawing
  • US11078891B2 patent drawing

AI summary

A light-driven rotor applied to a water surface includes a bottom plate, a thermally conductive sheet having a base portion covering on an upper surface of the bottom plate and a plurality of leads extended from the border of the base portion and bent downwardly from the edge of the bottom plate to contact the water surface, and a light-absorbing material attached to an upper surface of the thermally conductive sheet for absorbing the light irradiated thereon by a light source and providing light energy required for heating the thermally conductive sheet so that the heat generated by the thermally conductive sheet is conducted to the water surface via the leads to form a gradient change in surface tension, providing a resultant torque for driving the light-driven rotor to rotate. The materials selected for the three-layer structure design of the light-driven rotor are generally applicable, inexpensive and easy to obtain.