Light Driver Output Correction Circuit for Ripple Compensation

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Solution Overview

Problem

Lighting systems powered by AC voltage face challenges in maintaining a stable DC output due to output ripple, which affects the feedback loop and results in deviations from the desired DC level, particularly in single-stage topologies like flyback or buck-boost converters.

Innovation Solution

A secondary-side output correction circuit that measures the drive current and generates a feedback control signal to dynamically adjust the DC level of the drive current, using a sense resistor, signal amplifier, and reference generator to calculate and adjust the reference signal based on real-time measurements, ensuring accurate DC-level representation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a feedback loop measures the output of the converter to implement ripple control, then output voltage ripple and current ripple can be controlled, but the output signal DC level becomes inaccurate due to the feedback loop being affected by output ripple

Engineering Contradiction:
Improveoutput signal stabilityVSAvoidDC level accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary correction circuit between the converter output and the feedback loop. This correction circuit includes a capacitor connected in parallel with the load and a resistor connected in series with the capacitor, forming an RC network that processes the output signal. This intermediary circuit isolates the feedback loop from direct exposure to output ripple while still allowing accurate DC level measurement, thus resolving the contradiction between stability and measurement precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a feedback mechanism where the output signal is fed back through the correction circuit to adjust the converter operation. The feedback loop continuously monitors the output and makes corrections, but the correction circuit ensures that only the accurate DC component is fed back, filtering out the ripple effects. This sophisticated feedback approach maintains both stability and measurement precision simultaneously.

Inventive Principle:
Principle #23Feedback

2Device complexity

If output ripple is present in the converter output, then the converter can operate with simple topology, but the feedback loop cannot accurately reflect the desired DC level

Engineering Contradiction:
Improveconverter topology simplicityVSAvoidDC level representation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The correction circuit serves as an intermediary that sits between the simple converter topology and the feedback loop. It processes the output signal by filtering and conditioning it, so that the feedback loop receives an accurate representation of the DC level without being directly exposed to the complexity of ripple management. This allows the converter to maintain simple topology while achieving accurate DC level measurement through the intermediary correction circuit.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the output processing into distinct functional blocks: the converter generates the raw output, the correction circuit processes and cleans the signal, and the feedback loop uses the corrected signal for control. This segmentation allows each component to perform its specific function optimally - the converter remains simple while the correction circuit handles the complexity of ripple management and DC level accuracy.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively compensates for output ripple, ensuring the DC level of the drive current accurately reflects the desired setting, reducing errors and maintaining stable luminosity in LED lighting systems.

Implementation Method 1

a sense resistor in a current path of the drive current and configured to generate a sensed signal corresponding to the drive current

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

a signal amplifier coupled to the sense resistor and configured to generate an amplified signal by amplifying the sensed signal

Methodology Applied
Scientific EffectSignal Amplification: Magnetic Amplifier

Implementation Method 3

a converter configured to generate a drive current based on a rectified input signal for driving a light source

Methodology Applied
Scientific EffectElectromagnetic Conversion: Electromagnetic Induction

Data Source

PatentUS11737191B2Semi-closed loop current sense and correction
Publication Date: 2023.08.22 ERP POWER LLC
  • US11737191B2 patent drawing
  • US11737191B2 patent drawing
  • US11737191B2 patent drawing

AI summary

A light driver includes a converter configured to generate a drive current based on a rectified input signal for driving a light source, and an output correction circuit coupled to an output of the converter and configured to measure the drive current and to generate a correction signal to dynamically control a DC-level of the drive current of the converter based on the drive current and a reference signal corresponding to a desired DC-level of the drive current.