Light-Emitting Element Alignment Using Dual-Frequency AC Biasing

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Solution Overview

Problem

Existing methods for aligning light emitting elements on electrodes in display devices face challenges in achieving optimal orientation and alignment, which affects the efficiency and performance of the display devices.

Innovation Solution

A method involving the application of alternating current (AC) voltages with different frequencies to electrodes to align light emitting elements, utilizing the Clausius-Mossotti factor to orient conductive semiconductors, and employing asymmetrical waveforms to enhance alignment precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a single frequency AC voltage is applied to align light emitting elements, then the alignment process is simple, but the biasing ratio and orientation precision are insufficient

Engineering Contradiction:
Improvealignment precisionVSAvoidvoltage application complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies AC voltages with different frequencies sequentially to the electrodes. A first AC voltage at a first frequency is applied to initially align the light emitting elements, followed by a second AC voltage at a second frequency to further improve the biasing ratio. This periodic action with varying frequencies enables precise orientation control without requiring complex simultaneous multi-parameter control systems.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the frequency parameter of the applied AC voltage between two distinct values (first frequency and second frequency). By switching between these frequency parameters, the system achieves different alignment effects that collectively improve the biasing ratio and orientation precision of the light emitting elements, resolving the contradiction between simplicity and precision.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If light emitting elements are aligned without frequency switching, then the process is fast, but the biasing ratio remains low

Engineering Contradiction:
Improvebiasing ratioVSAvoidalignment time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The method employs periodic application of AC voltages at different frequencies in sequence. The first AC voltage at the first frequency performs initial alignment, and the second AC voltage at the second frequency enhances the biasing ratio. This time-sequential periodic action achieves high precision alignment and improved biasing ratio without requiring complex simultaneous operations, thus minimizing time loss.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The first AC voltage application serves as a preliminary alignment step that prepares the light emitting elements for the subsequent second frequency treatment. This preliminary action ensures that elements are roughly oriented before the second frequency is applied to fine-tune the biasing ratio, making the overall process efficient and time-effective.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If asymmetric waveform is used for AC voltage, then alignment precision is improved, but waveform control complexity increases

Engineering Contradiction:
Improveorientation precisionVSAvoidwaveform control complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent specifies that each AC voltage (at both first and second frequencies) has an asymmetric waveform. This asymmetry in the voltage waveform creates a directional bias that improves the orientation precision and biasing ratio of the light emitting elements during alignment, resolving the technical contradiction by accepting controlled waveform complexity for the sake of precision.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the biasing ratio of light emitting elements, ensuring they are correctly oriented and aligned, thereby enhancing the performance and efficiency of the display device.

Implementation Method 1

applying a first alternating current (AC) voltage having a first frequency to the first electrode and the second electrode; and applying a second AC voltage having a second frequency different from the first frequency to the first electrode and the second electrode after applying the first AC voltage

Methodology Applied
Scientific EffectDielectrophoresis: Electrophoresis

Implementation Method 2

the first frequency may be a frequency in case that a real part of a Clausius-Mossotti (CM) factor is less than 0, and the CM factor is defined as where ε*p denotes a complex dielectric constant of any one of the plurality of light emitting elements, and ε*m denotes a complex dielectric constant of a solvent included in the ink

Methodology Applied
Scientific EffectClausius-Mossotti factor: Dielectric Permittivity

Data Source

PatentUS12579927B2Method of aligning light emitting element and method of fabricating display device
Publication Date: 2026.03.17 SAMSUNG DISPLAY CO LTD
  • US12579927B2 patent drawing
  • US12579927B2 patent drawing
  • US12579927B2 patent drawing

AI summary

A method of aligning a light emitting element includes providing ink including light emitting elements on a substrate, a first electrode and a second electrode spaced apart from the first electrode being disposed on the substrate, applying a first alternating current (AC) voltage having a first frequency to the first electrode and the second electrode, and applying a second AC voltage having a second frequency different from the first frequency to the first electrode and the second electrode after applying the first AC voltage.