Light-Emitting Apparatus Merging LED Chips Into Single Optical System

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Solution Overview

Problem

Conventional light-emitting modules using multiple LED chips are bulky due to individual optical systems, increasing the area and reducing efficiency, making them unsuitable for compact, high-brightness point light sources.

Innovation Solution

A light-emitting apparatus with a storage case having a concave base board and a lid portion, where light-emitting elements are mounted on the inner surface, and a light-reflecting surface wave-guides and reflects light emitted by the elements towards an opening, enhancing light intensity and reducing module size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple LED chips are mounted on a card-shaped substrate at high density, then optical output is increased, but the area of the module is increased due to individual optical systems for each LED chip

Engineering Contradiction:
Improveoptical outputVSAvoidmodule area
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The patent merges multiple individual optical systems into a single shared optical system. The card-shaped substrate with multiple LED chips is positioned at the focal line of a parabolic reflector, allowing all chips to utilize the same reflector and lens assembly. This eliminates the need for separate optical systems for each LED chip, thereby reducing the overall module area while maintaining high optical output from multiple chips.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical system is designed to serve multiple LED chips simultaneously rather than being dedicated to a single chip. The parabolic reflector and lens assembly function as a universal optical system that can handle light from any or all of the multiple LED chips mounted on the substrate, increasing system efficiency and reducing the area required per chip.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If individual optical systems are provided for each LED chip, then light extraction efficiency is improved, but the device complexity and area are increased

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidoptical system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Instead of providing separate optical systems for each LED chip, the patent combines multiple chips into a single optical system. The card-shaped substrate holding multiple LED chips is positioned at the focal line of one parabolic reflector, which directs light from all chips through a single lens assembly. This merging approach maintains effective light extraction while dramatically reducing the number of optical components needed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a three-dimensional arrangement where each chip has its own optical system to a two-dimensional planar arrangement where multiple chips share a common optical path. By positioning all LED chips on a flat card-shaped substrate at the focal line of the parabolic reflector, the system achieves efficient light extraction without the vertical stacking of individual optical assemblies, thereby reducing overall device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact, high-brightness point light source with increased light intensity and efficiency by intensively directing light out of the module, while allowing for easier heat dissipation and reduced heat interference between elements.

Implementation Method 1

at least a part of the inner surface is a light-reflecting surface that wave-guides light emitted by the light-emitting elements as light sources to a position directly underneath the opening

Methodology Applied
Scientific EffectWaveguiding: Waveguide (optics)

Implementation Method 2

a reflecting portion that reflects the light emitted by the light-emitting elements as the light sources toward the opening is formed directly underneath the opening

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8356913B2Light-emitting apparatus
Publication Date: 2013.01.22 PANASONIC HOLDINGS CORP
  • US8356913B2 patent drawing
  • US8356913B2 patent drawing
  • US8356913B2 patent drawing

AI summary

The light-emitting apparatus (1) of the present invention includes: a storage case (12) that includes a base board (10) having a concave portion (10a) and a lid portion (11) covering the concave portion (10a); and a plurality of light-emitting elements (13) that are disposed on an inner surface (12a) of the storage case (12), an opening (11a) is formed in the lid portion (11), at least a part of the inner surface (12a) is a light-reflecting surface that wave-guides light emitted by the light-emitting elements (13) as light sources to a position directly underneath the opening (11), and a reflecting portion (15) that reflects the light emitted by the light-emitting elements (13) as the light sources toward the opening (11a) is formed directly underneath the opening (11a). Thereby, the light-emitting apparatus having a point light source with high brightness can be provided.