Light-Emitting Conductive Element With Insulated Connection Layers

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Solution Overview

Problem

Current display technologies face challenges in creating efficient conductive elements that can function as both light emitters and electrical connectors, particularly in the design and fabrication of display devices, where existing solutions struggle to integrate these functions effectively.

Innovation Solution

A conductive element comprising a first semiconductor layer, a second semiconductor layer, an active layer, an element insulating layer, and a conductive pattern layer, where the conductive pattern layer is electrically insulated from the semiconductor layers and is designed to connect electrical components, while also emitting light when an electrical signal is applied.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conductive element is designed to function as both light emitter and electrical connector, then the functionality and efficiency of display devices are enhanced, but the device complexity increases due to the need for multiple layers and structures

Engineering Contradiction:
ImprovefunctionalityVSAvoidstructure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The conductive element is designed to perform multiple functions simultaneously: the active layer emits light when electrical signals are applied, while the conductive pattern layer provides electrical connectivity between components. This multi-functional design allows a single element to serve as both light emitter and electrical connector, enhancing versatility without requiring separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The conductive element is divided into distinct functional layers: semiconductor layers for electrical conduction, active layer for light emission, element insulating layer for electrical isolation, and conductive pattern layer for connectivity. This segmentation allows each layer to be optimized for its specific function while working together as an integrated multi-functional element

Inventive Principle:
Principle #1Segmentation

2Reliability

If the conductive pattern layer is electrically insulated from the semiconductor layers, then electrical isolation is achieved, but the manufacturing precision requirements increase due to the need for precise layer alignment and insulation

Engineering Contradiction:
Improveelectrical isolationVSAvoidalignment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The element insulating layer acts as an intermediary between the semiconductor layers and the conductive pattern layer. This intermediate insulating layer provides electrical isolation and prevents short circuits, while its structured design with exposed end portions allows for controlled electrical connections where needed

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulating properties are applied locally where needed: the element insulating layer covers the active layer to provide electrical isolation, but exposes the end portions of semiconductor layers to allow electrical connections at specific locations. This local differentiation of insulating/conductive properties achieves reliable electrical isolation without requiring complete insulation

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enables the conductive element to function as both an electrical connector and a light emitter, enhancing the functionality and efficiency of display devices by providing a structured design that integrates light emission with electrical connectivity.

Implementation Method 1

the conductive element to function as both an electrical connector and a light emitter

Methodology Applied
Scientific EffectLight emission: Electroluminescence

Data Source

PatentUS20240047620A1Conductive element, display device, and method of fabricating display device
Publication Date: 2024.02.08 SAMSUNG DISPLAY CO LTD
  • US20240047620A1 patent drawing
  • US20240047620A1 patent drawing
  • US20240047620A1 patent drawing

AI summary

A conductive element may include: a first semiconductor layer adjacent to a first end portion of the conductive element; a second semiconductor layer adjacent to a second end portion of the conductive element; an active layer disposed between the first semiconductor layer and the second semiconductor layer, an element insulating layer covering the active layer and exposing the first end portion and the second end portion; and a conductive pattern layer disposed on the element insulating layer.