Light-emitting device with low-refractive-index layer and scattering barrier

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Solution Overview

Problem

Existing light-emitting devices face issues with blurriness and low light utilization efficiency due to isotropic light emission from fluorescent layers, leading to absorption by substrates and black matrices, and inefficient output of light towards the light source side.

Innovation Solution

A light-emitting device design incorporating a fluorescent layer with a low-refractive-index layer and a barrier with light-scattering properties, where the low-refractive-index layer is positioned between the fluorescent layer and the substrate, and the barrier surrounds the fluorescent layer to control the incident angle and scatter light, enhancing output efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a fluorescent layer emits light isotropically, then light is emitted in all directions, but light is reflected at the substrate interface and causes blurriness and fuzziness

Engineering Contradiction:
Improvelight emissionVSAvoiddisplay quality
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating different refractive index zones: a low-refractive-index layer between the fluorescent layer and substrate to control light extraction angles, and a light-scattering barrier at specific locations to redirect light. This localized modification of optical properties resolves the contradiction by enabling controlled light emission while preventing blurriness.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces intermediary structures between the fluorescent layer and substrate: a low-refractive-index layer as an optical mediator to reduce reflection, and a light-scattering barrier as an intermediate element to redirect light paths. These intermediaries enable the fluorescent layer to emit light effectively while preventing interface reflection and blurriness.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If light travels toward side surfaces of the fluorescent layer, then light can be reflected by a reflective body, but light emitted toward the light source side cannot be efficiently output

Engineering Contradiction:
Improvelight lossVSAvoidlight output efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent addresses light loss in multiple dimensions: the low-refractive-index layer manages light in the vertical dimension by reducing interface reflection, while the light-scattering barrier manages light in the horizontal dimension by redirecting side-emitted light toward the output. This multi-dimensional approach maximizes light output efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent recovers light that would otherwise be lost: the light-scattering barrier captures light traveling toward side surfaces and redirects it toward the output, while the low-refractive-index layer recovers light that would be reflected at the substrate interface. This recovery approach reduces energy loss and improves productivity.

Inventive Principle:
Principle #34Discarding and recovering

3Loss of energy

If light is absorbed by a black matrix between color filter and fluorescent layers, then light loss increases, but light utilization efficiency decreases

Engineering Contradiction:
Improvelight absorptionVSAvoidlight utilization efficiency
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent extracts light before it reaches the black matrix by using the light-scattering barrier to redirect light paths away from the black matrix region. This extraction prevents light absorption by the black matrix and improves overall light utilization efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

4Stability of the object's composition

If the light emitted from the fluorescent layer spreads isotropically, then light emission is uniform, but part of the light is reflected at the interface between substrate and outside

Engineering Contradiction:
Improvelight emission uniformityVSAvoidlight reflection
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent maintains uniform light emission from the fluorescent layer while locally modifying the interface region with a low-refractive-index layer. This local modification reduces reflection losses without affecting the uniformity of light emission from the fluorescent layer itself.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves light utilization efficiency by effectively directing fluorescence towards the output side while reducing blurriness and absorption, resulting in high-luminance emission.

Implementation Method 1

a first low-refractive-index layer which is located between the fluorescent layer and the first substrate, and the first low-refractive-index layer has a refractive index lower than that of the first substrate

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a barrier that surrounds side surfaces of the fluorescent layer, the side surfaces extending in a stacking direction of the excitation light source and the first substrate. In the light-emitting device, at least a portion of the barrier that faces the fluorescent layer has a light-scattering property

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

a fluorescent layer and a first low-refractive-index layer are formed, the fluorescent layer being excited by the excitation light to emit fluorescence

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS9091415B2Light-emitting device, and display apparatus, which can efficiently emit, to outside, fluorescence generated in fluorescent layer and can realize high-luminance light emission and in which generation of blurriness and fuzziness of display is suppressed
Publication Date: 2015.07.28 SHARP KK
  • US9091415B2 patent drawing
  • US9091415B2 patent drawing
  • US9091415B2 patent drawing

AI summary

A light-emitting device includes an excitation light source that emits excitation light; a first substrate which is disposed so as to face the excitation light source and on which a fluorescent layer and a first low-refractive-index layer are formed, the fluorescent layer being excited by the excitation light to emit fluorescence; and a barrier that surrounds side surfaces of the fluorescent layer, the side surfaces extending in a stacking direction of the excitation light source and the first substrate. At least a portion of the barrier that faces the fluorescent layer has a light-scattering property. The first low-refractive-index layer is located between the fluorescent layer and the first substrate. The first low-refractive-index layer has a refractive index lower than that of the first substrate.