Light Emitting Device Crosslinked Organic Layer Luminance Life

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Solution Overview

Problem

Existing light emitting devices suffer from inadequate luminance life, which is a limitation in their display and illumination applications.

Innovation Solution

A light emitting device is designed with a specific configuration comprising an anode, a cathode, a first organic layer containing a phosphorescent compound represented by formula (1), and a second organic layer comprising a crosslinked body of a crosslinkable material, where the crosslinkable material is a low molecular weight compound or polymer with crosslinkable groups, enhancing the luminance life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If a conventional organic layer configuration is used, then the device structure is simple, but the luminance life is insufficient

Engineering Contradiction:
Improveluminance lifeVSAvoidlayer structure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The organic layer is divided into two distinct functional layers: a first organic layer containing the phosphorescent compound and a second organic layer comprising the crosslinked body. This segmentation allows each layer to perform its specific function optimally, with the second layer providing enhanced stability and longevity through crosslinking, thereby resolving the contradiction between improved luminance life and increased structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite material system where the second organic layer uses a crosslinked body formed from crosslinkable materials (such as silane crosslinked compounds or epoxy crosslinked compounds). This composite approach combines the light-emitting properties of the phosphorescent compound in the first layer with the enhanced mechanical and chemical stability of the crosslinked second layer, achieving extended luminance life while maintaining a manageable device structure.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If the second organic layer uses crosslinkable material, then the luminance life is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveluminance lifeVSAvoidcrosslinking process complexity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The patent specifies particular parameter ranges for the crosslinkable materials, including molecular weight (100 to 10,000), crosslinkable group content (0.1 to 10 mmol/g), and composition ratios in the second organic layer (5 to 95 mass%). By optimizing these parameters, the crosslinking process achieves effective luminance life improvement while maintaining manufacturability through controlled chemical reactions rather than complex multi-step processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs commercially available crosslinkable materials such as silane crosslinked compounds and epoxy crosslinked compounds that can be readily procured and processed. These materials enable effective crosslinking through straightforward processes (such as moisture-cured or heat-cured methods) without requiring specialized equipment or multi-step manufacturing procedures, thus improving luminance life while preserving ease of manufacture.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device exhibits improved luminance life, effectively addressing the limitations of previous devices by incorporating a crosslinked second organic layer that enhances stability and performance.

Implementation Method 1

a first organic layer which is a layer comprising a phosphorescent compound represented by formula (1) and a compound represented by formula (H)

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

a second organic layer which is a layer comprising a crosslinked body of a crosslinkable material

Methodology Applied
Scientific EffectCrosslinking:

Data Source

PatentEP3428989B1Light-emitting element
Publication Date: 2021.04.21 SUMITOMO CHEM CO LTD
  • EP3428989B1 patent drawing
  • EP3428989B1 patent drawing
  • EP3428989B1 patent drawing

AI summary

To provide a light emitting device excellent in luminance life. Disclosed is a light emitting device comprising an anode, a cathode, and a first organic layer and a second organic layer disposed between the anode and the cathode, wherein the first organic layer is a layer comprising a phosphorescent compound represented by formula (1) and a compound represented by formula (H), and the second organic layer is a layer comprising a crosslinked body of a crosslinkable material: wherein M represents an iridium atom or the like, n1 represents an integer of 1 or more, n2 represents an integer of 0 or more, E1 and E2 each represent a carbon atom or the like, ring L1 represents an aromatic heterocyclic ring, ring L2 represents an aromatic hydrocarbon ring or the like, and A1-G1-A2 represents an anionic bidentate ligand: wherein nH1 represents an integer of 0 to 5, nH2 represents an integer of 1 to 10, ArH1 represents a group represented by formula (H1-1), LH1 represents an alkylene group, an arylene group or the like, and ArH2 represents an aromatic heterocyclic group or the like: wherein ring RH1 and ring RH2 each represent a monocyclic or fused-ring aromatic heterocyclic ring, or the like, and XH1 represents a single bond or the like.