Light-Emitting Device With Dual-Region Transmissive Member

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Solution Overview

Problem

Existing light-emitting devices for vehicle lamps, such as headlights, lack the ability to create distinct high-luminance and low-luminance regions without complex optical designs, which complicates light distribution and hinders miniaturization and design flexibility.

Innovation Solution

A light-emitting device comprising a light-transmissive member with a first light-transmissive portion containing phosphor particles and a second light-transmissive portion containing light-diffusing particles, where the second portion has a relative density of 70% to 95%, allowing for controlled luminance and chromaticity adjustments through the use of phosphor and light-diffusing particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If complex optical designs are used to create distinct high-luminance and low-luminance regions, then light distribution capability is improved, but device complexity increases and miniaturization is hindered

Engineering Contradiction:
Improvelight distribution capabilityVSAvoidoptical design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The light-transmissive member is divided into multiple regions with different properties: a first light-transmissive portion with high light transmittance for high-luminance regions, and a second light-transmissive portion with low light transmittance for low-luminance regions. This local differentiation of material properties enables distinct luminance regions without complex optical designs.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light-transmissive member uses composite materials containing phosphor particles and light-diffusing particles with specific relative density (70-95%). The combination of these materials with controlled density creates regions with different light transmission characteristics, enabling luminance control through material composition rather than complex optical structures.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If multiple light-transmissive portions with different densities are used, then luminance control is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveluminance controlVSAvoiddensity control precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The invention controls the relative density of the light-diffusing particles within the range of 70-95%, and adjusts the content ratio of phosphor particles to light-diffusing particles. By changing these material parameters within specified ranges, different luminance regions are achieved without requiring extremely precise manufacturing tolerances.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of a high-luminance and low-luminance region in the emission surface without complex optical designs, facilitating desired light distribution, miniaturization, and enhanced design flexibility for vehicle headlights.

Implementation Method 1

a first light-transmissive portion (11) including a first sintered body (11a) containing a phosphor particle

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

a second light-transmissive portion (12) including a second sintered body (12a) containing a light-diffusing particle

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS20250109836A1Light-emitting device
Publication Date: 2025.04.03 NICHIA CORP
  • US20250109836A1 patent drawing
  • US20250109836A1 patent drawing
  • US20250109836A1 patent drawing

AI summary

A light-emitting device includes a light-emitting element and a plate-shaped light-transmissive member. The plate-shaped light-transmissive member is disposed on or above the light-emitting element. The light-transmissive member has a lower surface configured to receive light emitted from the light-emitting element and an upper surface opposite to the lower surface. The upper surface of the light-transmissive member serves as an emission surface. The light-transmissive member includes a first light-transmissive portion including a first sintered body containing a phosphor particle, and a second light-transmissive portion including a second sintered body containing a light-diffusing particle. The second sintered body has a relative density of 70% or more and 95% or less. The emission surface includes a first light-emitting region configured to emit light through the first light-transmissive portion, and a second light-emitting region configured to emit light through the second light-transmissive portion at a lower luminance than in the first light-emitting region.