Light-emitting Device Rectangular Cross-section High Luminance

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Solution Overview

Problem

Existing light-emitting devices for vehicle lamps, such as headlights, do not effectively create a high luminance region in the light-emitting surface, which is necessary for optimal light distribution and visibility.

Innovation Solution

A light-emitting device comprising a light-emitting element, a light-transmissive member, and a first light adjustment member, where the light-emitting element has a support substrate with a light-emitting portion including a semiconductor layered body, the light-transmissive member has distinct upper and lateral surfaces, and the first light adjustment member exposes the upper surface of the light-transmissive member while covering the second upper surface and first lateral surface, collectively defining a rectangular cross-sectional shape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional light-emitting device structure is used, then the device is simple in structure, but it cannot create a high luminance region in the light-emitting surface

Engineering Contradiction:
Improveluminance regionVSAvoidoptical design complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light-emitting surface is divided into multiple regions with different luminance characteristics by using a light-transmissive member with varying thickness. The member creates a first light-emitting region with higher luminance and a second light-emitting region with lower luminance, achieving segmented illumination without complex optical components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a thickness dimension to the light-transmissive member to control light emission. By varying the thickness of the light-transmissive member in the vertical dimension, different luminance regions are created in the horizontal plane, transforming a one-dimensional thickness variation into two-dimensional luminance distribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If multiple light-emitting elements with different areas are combined, then light distribution suitable for headlight is achieved, but the device complexity increases

Engineering Contradiction:
Improvelight distributionVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light-transmissive member serves multiple functions simultaneously: it acts as a structural support, a light guide, and a luminance control element. By varying its thickness, it creates different luminance regions and achieves headlight-appropriate light distribution without requiring separate optical components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of multiple light-emitting elements into a single light-emitting element with a uniform light-emitting surface. The differentiation in luminance regions is achieved through the light-transmissive member rather than through multiple elements, simplifying the overall structure while maintaining the desired light distribution pattern.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves a high luminance region in the light-emitting surface, enabling improved light distribution and visibility, particularly suitable for vehicle headlights, while reducing the complexity of optical designs.

Implementation Method 1

a light-emitting portion located on the second surface of the support substrate and including a semiconductor layered body including a first semiconductor layer, a light-emitting layer and a second semiconductor layer in this sequence

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

The light-transmissive member has a first upper surface, a second upper surface, a lower surface located on a side opposite to the first upper surface and the second upper surface

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS12264791B2Light-emitting device
Publication Date: 2025.04.01 NICHIA CORP
  • US12264791B2 patent drawing
  • US12264791B2 patent drawing
  • US12264791B2 patent drawing

AI summary

A light-emitting device includes a light-emitting element, a light-transmissive member, and a first light adjustment member. The light-transmissive member has a first upper surface, a second upper surface, a lower surface facing a first surface of a support substrate of the light-emitting element, a first lateral surface contiguous with the first upper surface and the second upper surface, a second lateral surface contiguous with the second upper surface and the lower surface, and a third lateral surface contiguous with the first upper surface and the lower surface. The first light adjustment member exposes the first upper surface of the light-transmissive member and covers the second upper surface and the first lateral surface of the light-transmissive member. The light-transmissive member and the first light adjustment member collectively define a rectangular cross-sectional shape.