Light-Emitting Device Refractive Index Layering for Light Extraction

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Solution Overview

Problem

Low light extraction efficiency in organic EL devices, which hinders the development of efficient and reliable light-emitting devices.

Innovation Solution

A light-emitting device structure comprising multiple layers with specific refractive indices and layer configurations, including a first and second light-emitting material layer with peak emission wavelengths and refractive indices, and a third layer with lower refractive indices, optimized to enhance light extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional organic EL device structure is used, then the device is simple to manufacture, but the light extraction efficiency is low

Engineering Contradiction:
Improveease of manufactureVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The device is divided into multiple functional layers including a light-emitting layer, a microlens array layer, and a reflective layer. The microlens array layer is segmented into multiple individual microlenses, each optimized to extract light in specific directions, thereby improving overall light extraction efficiency while maintaining manufacturability through modular construction

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A microlens array layer is introduced as an intermediary component between the light-emitting layer and the external environment. This intermediate structure refracts and directs light rays that would otherwise be trapped by total internal reflection, significantly improving light extraction efficiency without complicating the base device structure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If a microlens array layer is added to improve light extraction efficiency, then the light extraction efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The microlens array layer serves multiple functions simultaneously: it acts as a light extraction enhancement structure, a protective layer for the organic EL device, and an optical guiding element. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while achieving improved light extraction efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The microlenses are designed with specific geometric parameters (radius, height, spacing) that are optimized to match the emission characteristics of the organic EL device. By carefully controlling these parameters, the light extraction efficiency is maximized while keeping the structural complexity manageable through standard fabrication techniques

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure significantly improves light extraction efficiency, leading to a highly convenient, useful, and reliable light-emitting device with enhanced performance.

Implementation Method 1

The third layer has an ordinary refractive index n31 which is lower than the ordinary refractive index n1 at the wavelength λ1, and the third layer has an ordinary refractive index n32 which is lower than the ordinary refractive index n2 at the wavelength λ2

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

Low light extraction efficiency is often a problem in an organic EL device

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20240349531A1Light-Emitting Device, Display Apparatus, Electronic Device, Light-Emitting Apparatus, Lighting Device
Publication Date: 2024.10.17 SEMICON ENERGY LAB CO LTD
  • US20240349531A1 patent drawing
  • US20240349531A1 patent drawing
  • US20240349531A1 patent drawing

AI summary

A novel light-emitting device that is highly convenient, useful, or reliable is provided. The light-emitting device includes a first electrode, a second electrode, a first layer, a second layer, and a third layer. The first layer is interposed between the first electrode and the second electrode. The second layer is interposed between the second electrode and the first layer. The third layer is interposed between the second layer and the first layer. The first layer contains a first light-emitting material. The first light-emitting material has an emission spectrum having a peak at a wavelength λ1. The first layer has an ordinary refractive index n1 at the wavelength λ1. The second layer contains a second light-emitting material. The second light-emitting material has an emission spectrum having a peak at a wavelength λ2. The second layer has an ordinary refractive index n2 at the wavelength λ2. The third layer has an ordinary refractive index n31 which is lower than the ordinary refractive index n1 at the wavelength λ1. The third layer has an ordinary refractive index n32 which is lower than the ordinary refractive index n2 at the wavelength λ2.