Light-emitting element with emission angle selection layer

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Solution Overview

Problem

Existing light-emitting technologies face challenges in suppressing the spread of the light-emitting region and improving directivity, leading to inefficiencies in coupling with optical systems and increased heat dissipation issues.

Innovation Solution

A light-emitting element comprising a phosphor layer, an emission angle selection layer, and a reflective layer, with a dielectric spacer and metal nanoparticles, where the phosphor layer includes a low reabsorption phosphor and a light scatterer, and the emission angle selection layer is designed to control the emission angle, reducing etendue and enhancing directivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional light-emitting structures are used, then light emission is achieved, but the light-emitting region spreads and directivity deteriorates

Engineering Contradiction:
ImprovedirectivityVSAvoidlight-emitting region spread
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The light-emitting element is divided into distinct functional layers: a phosphor layer for light conversion and an emission angle selection layer for directional control. This segmentation allows each layer to independently optimize its function, with the emission angle selection layer specifically designed to suppress light-emitting region spread while maintaining high directivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a vertical layering dimension to control light emission characteristics. By stacking the phosphor layer and emission angle selection layer in the thickness direction, the system achieves directional control without increasing lateral dimensions, thus suppressing light-emitting region spread while improving directivity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If light emission is enhanced, then brightness is improved, but heat dissipation becomes more difficult

Engineering Contradiction:
ImprovebrightnessVSAvoidheat dissipation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The emission angle selection layer is extracted as a separate functional component from the conventional homogeneous light-emitting structure. This layer selectively extracts and transmits light within a specific emission angle range while blocking other angles, thereby improving brightness in the desired direction and facilitating heat dissipation by reducing total light emission volume.

Inventive Principle:
Principle #2Taking out (Extraction)

3Illumination intensity

If the emission angle selection layer is added, then directivity is improved, but device complexity increases

Engineering Contradiction:
ImprovedirectivityVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The emission angle selection layer is merged with the phosphor layer to form an integrated light-emitting element structure. This combination achieves directional light emission without requiring separate external optical components, thereby improving directivity while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses the spread of the light-emitting region, improves directivity, and minimizes light emission reduction, suitable for applications in projectors and other light sources by reducing etendue and enhancing heat dissipation.

Implementation Method 1

a phosphor layer which causes fluorescence to occur with incident light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

the phosphor layer includes a phosphor and a light scatterer

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

an emission angle selection layer that emits light incident at a predetermined angle

Methodology Applied
Scientific EffectAngle-selective light emission:

Implementation Method 4

the reflective layer, the phosphor layer, and the light emission angle selection layer are arranged in this order

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 5

the phosphor layer contains fine metal particles which excite second surface plasmons with the incident light

Methodology Applied
Scientific EffectSurface plasmon excitation:

Data Source

PatentUS11429015B2Light-emitting element, light source device and projector
Publication Date: 2022.08.30 SONY GROUP CORP
  • US11429015B2 patent drawing
  • US11429015B2 patent drawing
  • US11429015B2 patent drawing

AI summary

An object is to provide a light-emitting element capable of further suppressing the spread of a light-emitting region and further improving directivity. A light-emitting element is provided which includes at least a phosphor layer and an emission angle selection layer which emits light incident at a predetermined angle, in which the phosphor layer includes a phosphor and a light scatterer, and the phosphor layer and the light emission angle selection layer are arranged in this order.