Light-Emitting Module With Heat Dissipation Element

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Solution Overview

Problem

In light-emitting modules, the accumulation of heat in phosphor powder during light conversion reduces conversion efficiency and light-emitting efficiency due to ineffective heat dissipation.

Innovation Solution

A light-emitting module design incorporating a heat dissipation element with a light through hole and a light-converting component, where the light-converting component includes multiple layers with varying heat transfer coefficients, allowing heat generated during light conversion to be efficiently transferred and dissipated through thermal exchange with external air, preventing accumulation on the light-converting component.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If phosphor powder is disposed above light-emitting component for light conversion, then different light-emitting colors can be achieved, but heat accumulates on the phosphor powder causing temperature increase and decreased conversion efficiency

Engineering Contradiction:
Improvelight-emitting efficiencyVSAvoidtemperature of phosphor powder
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent extracts the harmful heat from the phosphor layer by introducing a heat dissipation element with light-transmitting characteristics. This element is positioned to receive heat from the phosphor powder while allowing light to pass through, effectively removing the thermal burden from the light-converting component without interfering with the illumination function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The heat dissipation element acts as an intermediary between the phosphor powder and the external environment. It mediates heat transfer by conducting thermal energy away from the phosphor while maintaining optical transparency, thus enabling simultaneous heat management and light transmission without direct interference with the phosphor's light conversion process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If heat is accumulated in the phosphor powder, then light conversion can occur, but conversion efficiency and light-emitting efficiency are decreased

Engineering Contradiction:
Improveconversion efficiencyVSAvoidlight-emitting efficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent converts the harmful heat accumulation into a beneficial heat dissipation process. By positioning the heat dissipation element to receive heat from the phosphor powder, the previously harmful thermal energy is now systematically managed and transferred away, turning the heat problem into an opportunity for improved thermal management that enhances overall system efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances light-converting efficiency and overall light-emitting efficiency by mitigating heat accumulation, thereby improving performance and reducing color shift phenomena.

Implementation Method 1

transfers the heat generated by the light-converting component to the heat dissipation element

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the heat is dissipated through thermal exchange between the heat dissipation element and external air

Methodology Applied
Scientific EffectThermal exchange: Convection

Implementation Method 3

When a light emitted by the light-emitting component irradiates the phosphor powder, a white light conversion is started

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 4

a light-converting component... covers the light through hole

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS10047917B2Light-emitting module
Publication Date: 2018.08.14 PLAYNITRIDE DISPLAY CO LTD
  • US10047917B2 patent drawing
  • US10047917B2 patent drawing
  • US10047917B2 patent drawing

AI summary

A light-emitting module including a light emitting component, a heat dissipation element, and a light-converting component is provided. The light-emitting component is adapted to emit a light beam. The heat dissipation element is disposed at one side of the light-emitting component, wherein the heat dissipation element has a light through hole and the light through hole is located at a transmission path of the light beam. The light-converting component is connected to the heat dissipation element and covers the light through hole.