Light Emitting Module Optical Correction via Segmented Light Guide

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Solution Overview

Problem

The increasing demand for thinner liquid crystal displays has reduced the distance between the liquid crystal panel and the light emitting module, making it challenging to maintain optimal optical characteristics such as luminance distribution and chromaticity distribution, as the light emitting module's optical characteristics can significantly affect the display's performance.

Innovation Solution

A method of manufacturing a light emitting module that involves providing an intermediate with a light guide and light sources, allowing the light sources to emit light, measuring the optical characteristics, and forming optical characteristic correcting elements such as sectioning grooves or light adjusting holes to correct luminance and chromaticity distribution nonuniformities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the distance between the liquid crystal panel and the light emitting module is reduced to achieve thinner displays, then the display thickness is improved, but the optical characteristics (luminance distribution and chromaticity distribution) deteriorate

Engineering Contradiction:
Improvedisplay thicknessVSAvoidoptical characteristics
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating non-uniform optical characteristics in specific regions of the light guide. Sectioning grooves are formed at predetermined positions to divide the light guide into multiple regions, and light adjusting holes are created at specific locations to locally modify light extraction. This allows different regions of the light guide to have optimized optical properties, correcting luminance and chromaticity distribution nonuniformities while maintaining the reduced thickness configuration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies segmentation by dividing the light guide into multiple sections using sectioning grooves. These grooves create distinct regions that can be independently optimized for optical performance. By segmenting the light guide, the patent can address local optical nonuniformities in different areas, ensuring overall optical characteristic correction across the entire display panel while maintaining thinness.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If optical characteristic correcting elements are added to correct luminance and chromaticity distribution, then the optical characteristics are improved, but the device complexity increases

Engineering Contradiction:
Improveoptical characteristicsVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into the light guide structure itself. The light guide simultaneously serves as the light distribution medium and contains the optical characteristic correcting elements (sectioning grooves and light adjusting holes) integrated within it. This consolidation avoids adding separate correction components, thereby improving optical characteristics while minimizing increases in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light guide acts as an intermediary element that mediates between the light sources and the liquid crystal panel. By incorporating correction elements within the light guide, the patent uses this intermediary structure to optimize light distribution and correct optical nonuniformities, achieving improved optical characteristics without directly complicating the overall device architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the correction of optical characteristics, reducing luminance and chromaticity distribution nonuniformities across the light emitting module's emission face, resulting in improved display performance and stability.

Implementation Method 1

a plurality of light sources disposed on the second principal face of the light guide

Methodology Applied
Scientific EffectLight emission from light sources: Light Emitting Diode

Data Source

PatentUS11740401B2Method of manufacturing light emitting module
Publication Date: 2023.08.29 NICHIA CORP
  • US11740401B2 patent drawing
  • US11740401B2 patent drawing
  • US11740401B2 patent drawing

AI summary

A method of manufacturing a light emitting module includes: providing an intermediate that includes a light guide having a first principal face and a second principal face opposing the first principal face, a plurality of light sources disposed on the second principal face of the light guide, and a wiring layer disposed on the second principal face and electrically connected to the plurality of light sources; allowing the plurality of light sources to emit light and measuring optical characteristics of the emitted light; and forming an optical characteristic correcting element in the intermediate based on the measured optical characteristics.