Light-Emitting Device With Segmented Exciton Generation Layer

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Solution Overview

Problem

Existing light-emitting devices with quantum dots in the light-emitting layer suffer from reduced luminous efficiency and shortened light emission lifetime due to exciton generation within the layer and the ease of impurity entry during application-based layer formation.

Innovation Solution

A light-emitting device configuration with a separate exciton generation layer and light-emitting layer, where quantum dots are dispersed in the exciton generation layer and phosphors or phosphorescent members are dispersed in the light-emitting layer, with the layers stacked vertically, and formed using vapor deposition to minimize impurity entry and enhance energy transfer through the Förster mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If quantum dots are placed in the light-emitting layer, then light emission is achieved, but luminous efficiency is reduced due to exciton generation within the layer

Engineering Contradiction:
Improveluminous efficiencyVSAvoidlayer structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The device divides the light-emitting layer into two separate functional layers: an exciton generation layer containing quantum dots and a light-emitting layer containing phosphors. This segmentation allows excitons to be generated in one layer and transferred to another, preventing energy loss from direct exciton generation in the phosphor layer and improving overall luminous efficiency.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the light-emitting layer is formed by applying, then manufacturing is easier, but impurities easily enter and light emission lifetime is shortened

Engineering Contradiction:
Improvelayer formation easeVSAvoidlight emission lifetime
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs vapor deposition techniques to form the light-emitting layer in a controlled vacuum or inert atmosphere environment. This prevents impurity contamination during layer formation that would occur with application methods, thereby extending the light emission lifetime while maintaining manufacturing feasibility through established vapor deposition processes.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Device complexity

If quantum dots and phosphors are in the same layer, then device structure is simpler, but energy transfer efficiency is reduced

Engineering Contradiction:
Improvelayer structure simplicityVSAvoidenergy transfer efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

By separating quantum dots and phosphors into adjacent vertical layers, the patent optimizes energy transfer through controlled proximity. The exciton generation layer and light-emitting layer are positioned to maximize Förster resonance energy transfer while maintaining distinct functional zones, achieving high energy transfer efficiency without requiring mixed-material layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a host material matrix that serves as an intermediary medium between quantum dots and phosphors. This host material facilitates efficient energy transfer from excitons in the quantum dot layer to phosphors in the light-emitting layer, enabling effective energy coupling while maintaining structural organization and preventing direct contact that would reduce transfer efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves higher light emission efficiency and longer device lifetime by separating exciton generation and light emission processes, reducing impurity impact and optimizing energy transfer.

Implementation Method 1

optimizing energy transfer through the Förster mechanism

Methodology Applied
Scientific EffectFörster mechanism: Fluorescence

Data Source

PatentUS10957815B2Light-emitting device
Publication Date: 2021.03.23 SHARP KK
  • US10957815B2 patent drawing
  • US10957815B2 patent drawing
  • US10957815B2 patent drawing

AI summary

To provide a light-emitting device for achieving fluorescence emission with higher efficiency and longer life, a light-emitting device includes an exciton generation layer in which quantum dots are dispersed, a light-emitting layer in which light emitters, which are phosphors or phosphorescent members, are dispersed, the light-emitting layer adjoining the exciton generation layer in a vertical direction, a first electrode located on a lower side of the exciton generation layer and the light-emitting layer, and a second electrode located on an upper side of the exciton generation layer and the light-emitting layer, and the light emission spectrum of the quantum dots and the absorption spectrum of the light emitters at least partially overlap.