Light Filter Structure With Graded Layer For Thin Profile

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Solution Overview

Problem

Traditional light filter structures are often thick and prone to spectrum deformation due to oblique incident light, making them unsuitable for narrow-band applications and difficult to miniaturize to a few micrometers.

Innovation Solution

A light filter structure comprising a substrate with photoelectric conversion elements, a first metal-stacking layer, a graded layer with varying thickness, a flattening layer, and a second metal-stacking layer, which acts as a Fabry-Perot resonator to reduce angle dependency and maintain a thin profile, while the graded and flattening layers control light transmission and refractive indices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a traditional light filter structure is used as a narrow-band pass filter, then the filtering function is achieved, but the structure becomes very thick

Engineering Contradiction:
Improvefilter thicknessVSAvoidnarrow-band filtering performance
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent changes the optical parameters by introducing a graded layer with continuously or non-continuously varied thickness between the metal-stacking layers. This graded thickness profile modifies the optical path and phase relationships, enabling narrow-band filtering in a thin structure by controlling constructive and destructive interference patterns without requiring the large physical thickness of traditional filters.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining metal-stacking layers (for selective absorption and reflection) with a graded dielectric layer (for phase control and interference modulation). This composite approach integrates the advantages of both material types to achieve narrow-band filtering functionality in a compact, thin-profile configuration that overcomes the limitations of single-material traditional filters.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a traditional light filter structure is used, then the filtering function is achieved, but spectrum deformation occurs due to oblique incident light

Engineering Contradiction:
Improvespectrum stabilityVSAvoidangle dependency
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The graded layer introduces spatially varying thickness across the filter structure, creating local optical path differences that compensate for angle-dependent phase variations. This local quality variation ensures that oblique incident rays experience corrected optical paths, maintaining spectral accuracy and reducing deformation caused by angular incidence.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If a traditional light filter structure is used, then the filtering function is achieved, but the size cannot be reduced to a few micrometers

Engineering Contradiction:
Improvefilter sizeVSAvoidfiltering performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent transitions from traditional planar filter designs to a vertically stratified structure with a graded layer having controlled thickness variation. This dimensional approach uses the vertical stacking of functional layers (metal-stacking, graded, and flatting layers) to achieve complex optical functionality in a compact footprint, enabling micrometer-scale filtering devices without sacrificing performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a light filter structure that is thin, low in angle dependency, and capable of reducing spectrum deformation, allowing for enhanced spectral resolution and miniaturization, with blue light shift minimized to less than 15 nm at 30°.

Implementation Method 1

a graded layer disposed on the first metal-stacking layer. The graded layer has a continuously or non-continuously varied thickness

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

which acts as a Fabry-Perot resonator to reduce angle dependency and maintain a thin profile

Methodology Applied
Scientific EffectFabry-Perot resonance: Fabry-Perot Interferometer

Implementation Method 3

a first metal-stacking layer disposed on the substrate... a second metal-stacking layer disposed on the flatting layer

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS10840391B1Light filter structure
Publication Date: 2020.11.17 VISERA TECH CO LTD
  • US10840391B1 patent drawing
  • US10840391B1 patent drawing
  • US10840391B1 patent drawing

AI summary

A light filter structure is provided. The light filter structure includes a substrate having a plurality of photoelectric conversion elements. The light filter structure also includes a first metal-stacking layer disposed on the substrate. The light filter structure further includes a graded layer disposed on the first metal-stacking layer. The graded layer has a continuously or non-continuously varied thickness. The light filter structure includes a flatting layer disposed on the graded layer. The light filter structure also includes a second metal-stacking layer disposed on the flatting layer.