Light Fixture Coupler with Interoperable Male-Female Locking Mechanism

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Solution Overview

Problem

Conventional light fixture coupling interfaces lack flexibility to accommodate emerging trends in interior design, failing to provide the necessary adaptability in design and installation.

Innovation Solution

A coupler system with interoperable male and female portions, featuring a channel pathway and locking latch mechanism, allows for adjustable and secure assembly of light fixture housing sections, enabling flexible design and mounting configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional coupling interfaces are used in light fixtures, then the structure is simple and easy to manufacture, but the flexibility and adaptability for interior design trends are insufficient

Engineering Contradiction:
Improvedesign flexibilityVSAvoidcoupling interface complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coupler is divided into distinct functional segments: a body portion with male and female coupling portions, a separate locking latch, and a fastening mechanism. This segmentation allows each component to be optimized independently while working together to provide flexible coupling functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The locking latch is designed to be movable relative to the coupler body, transitioning between latched and unlatched positions. This dynamic element enables the coupling interface to adapt to different assembly conditions and provide secure connection while maintaining design flexibility.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a locking latch mechanism is added to secure male and female portions, then the connection reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveconnection securityVSAvoidcoupler structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking latch is designed to be actuated by the fastening mechanism itself, where the fastening action automatically engages the latch to secure the male and female portions. This self-actuating design provides reliable connection without requiring separate manual locking operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The locking latch and fastening mechanism are integrated into a unified assembly where the latch is mounted on the coupler body and actuated by the fastening operation. This merging of functions provides secure connection while minimizing the number of separate components.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If the coupler is designed with interoperable male and female portions for flexible assembly, then the adaptability is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveassembly flexibilityVSAvoidcoupling interface precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The male and female coupling portions are designed with complementary geometries at specific locations on the coupler body. This localized complementary design provides precise engagement at the coupling interface while allowing the rest of the coupler structure to maintain standard manufacturing tolerances.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12085258B2Couplers for light fixtures
Publication Date: 2024.09.10 AXIS LIGHTING
  • US12085258B2 patent drawing
  • US12085258B2 patent drawing
  • US12085258B2 patent drawing

AI summary

Disclosed is a junction device for joining adjacent housing sections of a light fixture housing assembly, having a junction body structure formed from at least one junction body segment. A plurality of coupling units, each with at least one first boundary including at least one male portion or at least one female portion. The male and/or female portions are configured to enable each corresponding portion a first of the coupling units to receive the male portion of a second of the coupling units. Each of at least two of the coupling units including a first segment formed with the at least one junction body segment at respective first boundaries with the corresponding male or female portions extending therefrom. Each of the male and female portions is configured to be associated with a first locking structure to lock the female and male portions together to form the assembled light fixture housing.