Light Fixture Layout Configuration for Gap-Constrained Manufacturing

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Solution Overview

Problem

Existing systems face challenges in accurately determining compatibility between attributes of light fixtures, leading to inefficiencies and resource wastage due to iterative communications and potential discrepancies in lighting system installations, such as gaps and power feed issues.

Innovation Solution

A data processing system provides a graphical user interface to dynamically select compatible attributes and light fixtures based on a configurable layout, using models to satisfy constraints like gap and power constraints, thereby expediting the specification process and reducing resource consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a static specification including all information related to all types of light fixtures is provided to users, then users can select desired attributes, but the specification includes excessive information unrelated to certain attributes selected by the user, consuming extensive time and resources

Engineering Contradiction:
Improveattribute compatibilityVSAvoidspecification process time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system segments the static specification into dynamic, context-relevant portions based on user selections. When a user selects a mounting type, the system divides and displays only the attributes compatible with that mounting type, filtering out unrelated information. This segmentation reduces the information overload and accelerates the specification process while maintaining adaptability across different fixture types.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transforms the static specification into a dynamic interface that adapts in real-time based on user selections. As users choose attributes like mounting type, product type, or technology, the system dynamically updates the available attribute pool, showing only compatible options. This dynamic behavior eliminates the need to process entire static specifications and reduces time loss while preserving versatility.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If users select attributes from a static specification, then they can request production, but compatibility issues between attributes require iterative communications with the entity, consuming excessive network resources and storage

Engineering Contradiction:
Improveattribute compatibilityVSAvoidnetwork and storage resources
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system performs preliminary compatibility checking and attribute validation before the user finalizes their selection. By proactively filtering incompatible attributes and warning users of potential conflicts before submission, the system prevents the need for iterative communications with the entity. This preliminary action eliminates redundant network transmissions and storage operations related to correcting compatibility errors.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements real-time feedback mechanisms that notify users of compatibility issues as they select attributes. When a user selects a mounting type, the system immediately feedbacks which attributes are compatible and which are not, allowing users to adjust their selections before final submission. This feedback loop prevents erroneous selections and reduces the energy consumed by iterative communications.

Inventive Principle:
Principle #23Feedback

3Productivity

If users select light fixture lengths and types based on static specifications, then they can initiate production, but discrepancies with the desired layout such as gaps between fixtures and insufficient power feeds occur

Engineering Contradiction:
Improveproduction initiation speedVSAvoidlayout conformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system performs self-service layout validation and constraint checking automatically based on user selections. When users select light fixture lengths and types, the system autonomously verifies whether these selections conform to the desired layout requirements, including gap constraints and power feed sufficiency. This self-service validation eliminates the need for manual review while ensuring manufacturing precision without sacrificing productivity.

Inventive Principle:
Principle #25Self-service

4Reliability

If iterative communications are used to resolve attribute compatibility issues, then compatibility can be verified, but extensive time and network resources are consumed

Engineering Contradiction:
Improveattribute compatibility verificationVSAvoidcommunication time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system replaces the mechanical communication process between user and entity with an automated computational system. Instead of iteratively communicating compatibility issues through network messages, the system uses local computational logic and data processing to verify attribute compatibility instantly on the user's device. This substitution eliminates communication delays while maintaining reliable verification through algorithmic constraint checking.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250390081A1Systems and methods for manufacturing light fixtures
Publication Date: 2025.12.25 INTEGRATED ILLUMINATION SYSTEMS INC
  • US20250390081A1 patent drawing
  • US20250390081A1 patent drawing
  • US20250390081A1 patent drawing

AI summary

Systems and methods for manufacturing light fixtures. A data processing system can identify a plurality of attributes of a lighting system. The plurality of attributes can comprise at least one of a luminescent type, a mounting type, or a luminescent feature. The data processing system can detect, responsive to input via a graphical user interface, a layout for installation of the lighting system. The data processing system can select, using a model configured to satisfy a gap constraint, a plurality of light fixtures based on the layout and the plurality of attributes that, when electrically coupled to conform to the layout, satisfy the gap constraint. The data processing system can provide an instruction to cause manufacturing of the selected plurality of light fixtures in accordance with the layout and the plurality of attributes.