Light Guide Air-Gap Segmentation for Sharp Graphic Illumination

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Solution Overview

Problem

Conventional lighting units using edge lighting with LEDs experience excessive light diffusion, leading to blurry patterns and reduced image resolution, especially in non-visible areas, which is undesirable for dynamic lighting applications and materials that are difficult to illuminate from behind.

Innovation Solution

Incorporating air gaps and absorptive lines in the light guide to control light diffusion, with air gaps located between LEDs and extending perpendicular to the light propagation direction, and absorptive lines aligned with these gaps to minimize light dispersion, particularly in non-visible areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If light sources are arranged in edge lighting configuration with light guide film, then lighting coverage is improved, but light diffusion becomes excessive causing blurry patterns

Engineering Contradiction:
Improvelighting coverage areaVSAvoidimage resolution
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The light guide film is segmented into multiple light transmission regions separated by light blocking structures. Each light blocking structure divides the light path, preventing excessive diffusion between adjacent LED sources while maintaining individual light channel integrity. This segmentation allows light from multiple LEDs to reach the display surface without blending into blurry patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the light guide film have different optical properties. The light transmission regions allow light passage while the light blocking structures (such as absorptive lines or air gaps) create localized light containment zones. This local differentiation enables precise control over light diffusion, maintaining sharpness in visible areas while providing adequate coverage.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If light diffusion is increased to illuminate difficult-to-light materials, then lighting uniformity is improved, but image resolution and contrast deteriorate

Engineering Contradiction:
Improvelighting uniformityVSAvoidimage resolution
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The display surface is divided into multiple light transmission regions corresponding to different graphical elements or iconography components. Each region receives controlled light from specific LED sources through dedicated light paths, maintaining sharp boundaries between different graphical elements while ensuring adequate illumination for material visibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Light blocking structures serve as intermediaries between the light sources and the light guide film. These structures (absorptive lines, air gaps, or reflective barriers) mediate the light distribution by preventing unwanted light diffusion while allowing controlled light transmission through the light guide film to illuminate the display surface uniformly.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If conventional light guide structures are used, then device simplicity is maintained, but light control precision deteriorates

Engineering Contradiction:
Improvestructure simplicityVSAvoidlight control precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The light guide film incorporates integrated light blocking structures that are formed directly within the film layers or on its surface. These segmented structures create distinct light transmission regions without requiring separate external components, maintaining relative structural simplicity while achieving precise light control for high-resolution display.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances image resolution, brightness, and contrast by reducing light diffusion, allowing for the creation of complex graphics and iconography directly on materials like wood, carbon fiber, and stone, while maintaining uniform lighting in visible areas.

Implementation Method 1

the light guide includes a plurality of air gaps arranged such that each air gap of the plurality of air gaps (i) is parallel with another air gap, (ii) is between adjacent light sources of the plurality of light sources, and (iii) extends in a direction in which light from the plurality of light sources is propagating in the light guide

Methodology Applied
Scientific EffectLight diffusion control through air gaps: Refraction

Implementation Method 2

In some embodiments, a light guide can include absorptive lines to create lighting channels in visible areas

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS20250244520A1Lighting system including diffusion control
Publication Date: 2025.07.31 JOYSONQUIN AUTOMOTIVE SYSTEMS NORTH AMERICA LLC
  • US20250244520A1 patent drawing
  • US20250244520A1 patent drawing
  • US20250244520A1 patent drawing

AI summary

A lighting assembly includes a light guide; and a plurality of light sources configured to emit light into an edge of the light guide, wherein the light guide includes a plurality of air gaps arranged such that each air gap of the plurality of air gaps (i) is parallel with another air gap, (ii) is between adjacent light sources of the plurality of light sources, and (iii) extends in a direction in which light from the plurality of light sources is propagating in the light guide.