Light Guide Assemblies with Optical Coupling Components

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Solution Overview

Problem

Existing light guide systems face challenges in achieving uniform illumination across multiple target areas and independent control of illumination levels, as they often rely on a single light guide with discrete light extraction features that fail to provide consistent intensity distribution.

Innovation Solution

The use of three light guides with optical coupling components between them allows for uniform light extraction across two target areas by configuring the first and second optical coupling components to couple light uniformly from different portions of the second light guide, enabling independent control of illumination through separate light sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a single light guide with discrete light extraction features is used, then the structure is simple, but uniform illumination across multiple target areas cannot be achieved

Engineering Contradiction:
Improveuniformity of illuminationVSAvoidnumber of light guides and coupling components
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The system divides the illumination task into multiple segments by using three separate light guides (first, second, and third light guides) instead of a single light guide. Each light guide handles a specific portion of the illumination requirement, with the second light guide serving as a central element that receives light from both the first and third light guides through optical coupling components. This segmentation allows each light guide to be optimized for uniform light extraction across its designated target area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical coupling components are disposed between and attached to adjacent light guides, creating a nested structure where the coupling components are integrated within the overall light guide assembly. The first optical coupling component couples the first and second light guides, while the second optical coupling component couples the second and third light guides, forming a compact nested arrangement that achieves complex illumination patterns without requiring excessive space.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If discrete light extraction features are used in a single light guide, then manufacturing is simpler, but independent control of illumination levels in different areas is not possible

Engineering Contradiction:
Improveindependent control of illumination levelsVSAvoidnumber of light guides and coupling components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system segments the illumination control by providing separate light sources (first light source and second light source) for each light guide assembly. The first light source illuminates the first light guide, the second light source illuminates the third light guide, and both contribute to the second light guide through optical coupling. This segmentation enables independent control of illumination levels in different target areas by controlling the intensity of each light source separately.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system introduces dynamic control capability by allowing independent adjustment of illumination levels in different portions of the second light guide. Through the optical coupling components, the illumination from the first and third light guides can be varied independently, enabling dynamic adaptation of lighting patterns to different operational requirements without physical reconfiguration.

Inventive Principle:
Principle #15Dynamics

3Illumination intensity

If multiple light guides with optical coupling components are used, then uniform light extraction from different portions is achieved, but the device complexity increases

Engineering Contradiction:
Improveuniformity of light extractionVSAvoidnumber of light guides and coupling components
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The system applies local quality by ensuring that each light guide assembly is optimized for uniform light extraction across its specific target area. The first light guide assembly (comprising the first light guide, first optical coupling component, and portions of the second light guide) provides uniform illumination in its designated region, while the second light guide assembly (comprising the third light guide, second optical coupling component, and portions of the second light guide) provides uniform illumination in its own region. This localized optimization achieves overall uniformity without requiring the entire system to be uniformly designed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The second light guide serves as an intermediary element that receives and redistributes light from both the first and third light guides. The optical coupling components act as mediators that facilitate efficient light transfer between the light guides while maintaining optical isolation of the individual assemblies. This intermediary structure allows the system to achieve uniform light extraction across multiple target areas without requiring direct coupling between all light guides.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures that light from each source is substantially uniformly extracted from specific portions of the light guide, reducing luminance variation by less than 50% and allowing for independent control of illumination levels, enhancing the uniformity and flexibility of light distribution.

Implementation Method 1

a first optical coupling component disposed between and attached to the first and second light guides and adapted to couple light between the first and second light guides

Methodology Applied
Scientific EffectOptical coupling: Refraction

Implementation Method 2

a light extractor configured to extract light from the article through a side of the second light guide

Methodology Applied
Scientific EffectLight extraction: Refraction

Data Source

PatentUS10514487B2Light guides
Publication Date: 2019.12.24 3M INNOVATIVE PROPERTIES CO
  • US10514487B2 patent drawing
  • US10514487B2 patent drawing
  • US10514487B2 patent drawing

AI summary

Light guide assemblies including first, second and third light guides, a first optical coupling component disposed between and attached to the first and second light guides, and a second optical coupling component disposed between and attached to the second and third light guides are described. The first optical coupling component is adapted to couple light between the first and second light guides, and the second optical coupling component is adapted to couple light the between second and third light guides. The first light guide, the second light guide and the first optical coupling component are coextensive over a first region of the assembly, and the second light guide, the third light guide and the second optical coupling component are coextensive over a different second region of the assembly.