Light Guide Cover Stray Light Reduction Toner Detection
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Solution Overview
Problem
In image forming apparatuses, existing solutions for detecting the remaining toner amount in the developer container are inefficient due to stray light issues and inaccurate detection, which affects the precision and reliability of toner replenishment.
Innovation Solution
A cartridge design incorporating a light guide with a columnar incident portion and emergent portion, where the incident portion is positioned on one side of the swing axis and the emergent portion on the other, along with a light guide cover to reduce stray light and enhance detection accuracy, allows for precise toner level monitoring.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a light guide is mounted on a developing container to detect remaining toner amount, then toner level detection is enabled, but stray light causes inaccurate detection
Solution Approach 1:
A light guide cover is introduced as an intermediary component between the light guide and the external environment. The cover includes a light blocking wall that prevents stray light from reaching the light guide, while allowing the structured light path from the incident portion to the emergent portion to function properly. This mediator blocks harmful stray light without interfering with the detection function.
Solution Approach 2:
The light blocking function is extracted and separated from the main light guide structure by creating a distinct light guide cover component. The cover is positioned around the light guide and includes specific light blocking walls that extract the stray light blocking function into a separate element, allowing the light guide itself to focus on guiding the detection light.
2Ease of manufacture
If the light guide structure is simplified for easier manufacture, then manufacturing cost decreases, but detection precision deteriorates
Solution Approach 1:
The light guide system is segmented into distinct functional components: the light guide itself with incident and emergent portions, and a separate light guide cover with light blocking walls. This segmentation allows each component to be manufactured and assembled independently, simplifying the overall manufacturing process while maintaining the precise optical path required for accurate detection.
Solution Approach 2:
The light guide cover applies local quality by providing light blocking functionality only in specific areas where stray light would interfere, rather than completely enclosing the light guide. The light blocking walls are positioned strategically to block stray light paths while leaving the necessary optical paths open, achieving precision without unnecessary complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration improves detection accuracy by minimizing stray light interference and stabilizing the positions of detection surfaces, ensuring reliable toner replenishment and maintaining the apparatus's operational efficiency.
Implementation Method 1
a light guide including an incident portion and an emergent portion... guides light so that the light enters from an outside of the cartridge into an inside of the container... guides the light so that the light entered the inside of the container through the incident portion emerges toward the outside of the cartridge
Data Source
AI summary
A cartridge includes a container, a light guide including incident and emergent portions, and a cover including outer and inner surfaces. When a direction directing from the outer surface toward the inner surface is a first direction, and a direction in which the incident and emergent portions are arranged is a second direction, (i) the outer surface is recessed toward a downstream side of the first direction between the incident and emergent portions, (ii) a first end of a bottom of the recessed portion on an incident portion side is positioned on a side downstream with respect to the first direction, of a second end of the bottom on an emergent portion side, and (iii) the bottom is curved so as to be recessed toward the downstream side of the first direction between the first and second ends relative to an imaginary rectilinear line connecting these ends.


