Light Guide Member Hole Depth Segmentation for LCD Backlight Extraction

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Solution Overview

Problem

Current light-emitting modules have limitations in light extraction efficiency, which affects their performance in applications such as liquid crystal display backlights.

Innovation Solution

The design incorporates a light guide member with specific hole configurations, including a first hole portion and aligned second and third hole portions with varying depths and lengths, to enhance light extraction efficiency by increasing the surface area and optimizing light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional light guide member with simple hole structure is used, then the device complexity is low, but the light extraction efficiency is insufficient

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidhole structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The light guide member is segmented into multiple hole portions (first, second, and third hole portions) with different depths and orientations. This segmentation allows each hole portion to extract light at different positions and angles, collectively improving overall light extraction efficiency while maintaining a structured but not excessively complex design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces depth as an additional dimension by creating hole portions at different depths within the light guide member. The first hole portion is shallower while the second and third hole portions are deeper, enabling light extraction from multiple depth levels and enhancing overall extraction efficiency without simply increasing surface area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If the hole portions are made deeper to improve light extraction, then more light can be extracted, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidhole depth control precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

Different hole portions are designed with different depths tailored to their specific functions and positions. The first hole portion is shallower while the second and third hole portions are deeper, allowing each region to be optimized for its specific light extraction needs rather than requiring uniform high-precision deep holes throughout

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The hole portions exhibit asymmetric depth characteristics, with the first hole portion being shallower than the second and third hole portions. This asymmetric design allows for differentiated light extraction at various depths and positions, improving overall efficiency while potentially simplifying manufacturing by not requiring all holes to be uniformly deep

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS12117690B2Light-emitting module
Publication Date: 2024.10.15 NICHIA CORP
  • US12117690B2 patent drawing
  • US12117690B2 patent drawing
  • US12117690B2 patent drawing

AI summary

A light-emitting module includes a light source unit, and a light guide member surrounding the light source unit in a plan view and including a first hole portion opening on a side of a first surface of the light guide member and a second hole portion and a third hole portion, the second hole portion and the third hole portion are aligned in a first direction, a depth of the first hole portion from the first surface is shallower than a depth of the second hole portion from the first surface and a depth of the third hole portion from the first surface, and in the plan view, a maximum length of the second hole portion in the first direction is longer than a maximum length of the second hole portion in a second direction orthogonal to the first direction.