Light Guide Layer for X-Ray Detector Pixel Alignment

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Solution Overview

Problem

Conventional radiographic imaging systems using film as detection media face delays in obtaining images due to the need for physical transport and processing, and digital systems suffer from light loss between pixels, resulting in less precise images and potential errors.

Innovation Solution

An x-ray detector system incorporating a scintillator to convert X-rays into light and a light redirection layer with channels and reflective regions that redirect light from non-light sensitive areas to light sensitive areas of pixels, minimizing light loss and improving image precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If digital radiography is used to enable quick image acquisition, then image acquisition speed is improved, but light loss between pixels occurs resulting in reduced measurement precision

Engineering Contradiction:
Improveimage acquisition speedVSAvoidimage precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

A light guide layer is introduced as an intermediary component between the scintillator and the pixel array. This light guide layer contains light-redirecting structures (such as microlenses or reflective elements) that actively guide photons from the scintillator toward the light-sensitive regions of the pixels, reducing light loss and improving measurement precision while maintaining the speed benefits of digital radiography.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light guide layer implements local quality enhancement by providing targeted light redirection only in regions where pixels are located. The light-redirecting structures are positioned and configured to direct light specifically toward light-sensitive areas, ensuring that each pixel receives maximum light intensity while non-sensitive areas do not interfere with the process.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If film is used as detection media, then light loss is minimized, but image acquisition time increases due to transport and processing requirements

Engineering Contradiction:
Improvelight detection accuracyVSAvoidimage acquisition time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The light guide layer serves as a mediator that enables digital detectors to achieve light detection accuracy comparable to film by efficiently directing light to pixel sensors, thereby eliminating the need for physical film transport and processing while maintaining high measurement precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical film transport and processing system with an electronic digital detection system enhanced by optical engineering (light guide layer). This substitution eliminates the time-consuming mechanical handling of film while using light-redirecting structures to maintain or improve light detection efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If pixel size is increased to improve light sensitivity, then light detection capability is improved, but spatial resolution decreases

Engineering Contradiction:
Improvelight sensitivityVSAvoidspatial resolution
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The light guide layer enables each pixel to effectively capture light from a larger area by redirecting stray light into the pixel's light-sensitive region. This allows pixels to maintain small physical dimensions for high spatial resolution while achieving the light sensitivity of larger pixels through enhanced optical collection efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light guide layer adds an optical dimension to the detection system by implementing three-dimensional light paths. Light can travel laterally through the light guide layer and be redirected at various angles into the pixel, effectively increasing the light collection area without increasing the pixel footprint, thus maintaining spatial resolution while improving light sensitivity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables quicker image acquisition and enhanced precision by ensuring that light is directed towards the sensitive areas of the pixels, reducing errors and improving diagnostic accuracy.

Implementation Method 1

a scintillator configured to convert x-rays into light

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

a light reflector region, the channel being arranged relative to the at least one pixel to direct incoming light away from a non-light sensitive part of the at least one pixel and toward the light sensitive part of the at least one pixel

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10677935B2Light guide layer for a radiographic device
Publication Date: 2020.06.09 GE PRECISION HEALTHCARE LLC
  • US10677935B2 patent drawing
  • US10677935B2 patent drawing
  • US10677935B2 patent drawing

AI summary

An x-ray detector, system and related method are described wherein a light redirection layer is provided and used to redirect light, converted from x-rays by a scintillator, to at least one pixel. The light redirection layer comprises at least one light redirecting cell comprising a channel and a light reflecting region, wherein the channel is arranged relative to the at least one pixel to direct the incoming light away from a non-light sensitive part of the at least one pixel and toward the light sensitive part of the at least one pixel.