Light Guide Lens Bonding to Prevent AR Projection Stray Light

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Solution Overview

Problem

Existing projection devices used in augmented reality (AR) experience total reflection on the outer surface of light guides, leading to stray light and the need for miniaturization and improved optical performance.

Innovation Solution

A projection device design where a lens is bonded to the light guide surface to prevent total reflection, with a lens group including a first side lens and an Nth lens in contact with the light guide, and optical axes orthogonal to each other, minimizing flare and allowing for a reduced total track length (TTL).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional light guide structure is used without bonded lenses, then the device structure is simpler, but total reflection occurs on the outer surface causing stray light and degraded optical performance

Engineering Contradiction:
Improvestructure simplicityVSAvoidoptical performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A lens is introduced as an intermediary component bonded to the light guide surface. This lens mediates between the light guide and the external environment, preventing total reflection while maintaining structural feasibility. The lens acts as a transition element that modifies the optical interface without requiring complete structural redesign.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of moving object

If the light guide size is reduced for miniaturization, then the total track length is reduced, but optical performance deteriorates due to increased total reflection

Engineering Contradiction:
Improvetotal track lengthVSAvoidoptical performance
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The optical parameters at the light guide surface are changed by bonding a lens with specific refractive index and curvature. This parameter change prevents total reflection by modifying the critical angle condition, allowing miniaturization without optical performance degradation. The lens parameters are optimized to maintain light extraction efficiency in compact configurations.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If lenses are bonded to the light guide surface to prevent total reflection, then optical performance is improved and stray light is eliminated, but device complexity increases

Engineering Contradiction:
Improveoptical performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lens is merged with the light guide structure through direct bonding, creating an integrated optical assembly. This merging reduces the number of separate components and simplifies assembly while maintaining the optical performance benefits. The lens and light guide function as a unified optical element rather than separate components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively eliminates stray light and enables miniaturization of the light source, reducing the total track length and enhancing optical performance.

Implementation Method 1

a lens is bonded to a surface, through which light is emitted, of a light guide such that total reflection does not occur on an outer surface of the light guide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a lens is bonded to a surface, through which light is emitted, of a light guide

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20260086363A1Projection device and electronic device including same
Publication Date: 2026.03.26 LG INNOTEK CO LTD
  • US20260086363A1 patent drawing
  • US20260086363A1 patent drawing
  • US20260086363A1 patent drawing

AI summary

An embodiment provides a projection device comprising: a light guide; a first light source disposed at a first side of the light guide; a lens group disposed at a fourth side of the light guide; and a first-side lens disposed between the first side of the light guide and the first light source, wherein: the lens group comprises first to Nth lenses; the first lens is located farthest from the fourth side of the light guide; the first side of the light guide overlaps the fourth side of the light guide in the optical-axis direction of the lens group; and the first-side lens and the Nth lens come into contact with the light guide.