Automotive Light Guide Opaque Part for Homogeneous Diffusion

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Solution Overview

Problem

Existing light guiding devices for automotive lighting and signaling systems often produce high-intensity light points at angular zones, leading to inhomogeneous light diffusion and quality issues, which are difficult to address in an industrial setting.

Innovation Solution

Incorporating an opaque part within the light guide at angular zones or the intersection of branches to intercept propagating light, made from materials like plastic, metal, or ceramic, which reduces light intensity peaks and simplifies manufacturing by using the same material for both the guide and opaque part.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a light guide with angular zones is used to achieve compact design and original shapes, then the lighting device can provide visually original elements and compactness, but high-intensity light spots are generated at angular areas causing inhomogeneous light diffusion

Engineering Contradiction:
Improveoriginal designVSAvoidlight spot intensity
Core Design Contradiction:
ShapeVSIllumination intensity

Solution Approach 1:

The patent applies local quality by introducing an opaque piece specifically at the angular zones or ends of the light guide where high-intensity light spots are generated. This localized modification allows the majority of the light guide to maintain its original compact shape and design, while only the specific problematic areas are treated with the opaque piece to diffuse the light and eliminate hot spots.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If an opaque piece is introduced to reduce high-intensity light spots, then light diffusion homogeneity is improved, but the device complexity and manufacturing complexity increase

Engineering Contradiction:
Improvelight diffusion homogeneityVSAvoiddevice complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent merges the opaque piece with the light guide structure by positioning it within the light guide at angular zones or ends. The opaque piece can be integrated into the molding process or assembled as a single unit, reducing the need for separate complex masking systems and simplifying the overall device structure while maintaining light diffusion homogeneity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts the light interception function from a complex masking system and implements it through a simple opaque piece. By removing the need for complex industrial masking processes and replacing them with a straightforward opaque component, the solution reduces manufacturing complexity while achieving the desired light diffusion effect.

Inventive Principle:
Principle #2Taking out (Extraction)

3Illumination intensity

If an opaque piece is introduced to intercept light, then high-intensity light spots are reduced, but manufacturing complexity and industrial implementation difficulty increase

Engineering Contradiction:
Improvelight spot intensityVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent employs a simple, inexpensive opaque piece that can be easily manufactured using common materials and processes. This straightforward component replaces complex masking systems, making the solution economically viable and easy to implement in industrial manufacturing settings without requiring specialized equipment or processes.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Illumination intensity

If multiple pieces are used to mask different areas of the light guide, then light intensity distribution is improved, but assembly complexity and industrial risk increase

Engineering Contradiction:
Improvelight intensity distributionVSAvoidassembly complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines multiple light interception functions into a single opaque piece that can address multiple angular zones or end areas simultaneously. This unified approach eliminates the need for assembling multiple separate masking pieces, reducing assembly complexity and industrial risk while maintaining effective control over light intensity distribution throughout the light guide.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces high-intensity light points, enhances aesthetic uniformity, and simplifies industrial implementation by integrating multiple functions into a single part, reducing costs and assembly complexity.

Implementation Method 1

The light travels through the guide by total internal reflection to an output face

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

an opaque piece positioned opposite said guide to intercept the light propagating in said guide

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentEP2896878B1Light guide for a lighting and/or signalling device
Publication Date: 2023.04.12 VALEO ILUMINACION SA
  • EP2896878B1 patent drawingFigure 1~2
  • EP2896878B1 patent drawingFigure 3~4

AI summary

The present invention relates to a light guiding device for a lighting and/or signaling device comprising a guide (10), configured to transmit the light emitted by a light source (12, 13), and an opaque piece (20) positioned opposite said guide (10) to intercept the light propagating in said guide (10). The invention also relates to a lighting and/or signaling device comprising said device and a motor vehicle optical unit comprising at least one of said devices.