Warping Buffering Structure for Light Guide Plate Thermal Expansion

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Solution Overview

Problem

The existing edge-type backlight modules for liquid crystal displays experience warping of the light guide plate due to thermal expansion, affecting the visual performance and longevity of the display.

Innovation Solution

A warping buffering structure comprising a first and second member with inclined surfaces and a flexible connection to the backlight module's side wall, allowing sliding engagement and self-locking, which absorbs and redirects thermal expansion forces to prevent deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the light guide plate is fixed rigidly to the back cover by riveting columns, then the structural stability is improved, but the light guide plate warps due to thermal expansion when heated

Engineering Contradiction:
Improvestructural stabilityVSAvoidlight guide plate warp
Core Design Contradiction:
Stability of the object's compositionVSShape

Solution Approach 1:

The patent transforms the rigid fixed structure into a dynamic adjustable structure by introducing a buffering component with inclined surfaces that can slide along the light guide plate. This allows the system to adapt to thermal expansion dynamically, converting the static riveting connection into a movable buffering mechanism that absorbs expansion forces while maintaining structural stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The buffering component serves as an intermediary element between the light guide plate and the back cover. It mediates the thermal expansion forces by providing a sliding interface with inclined surfaces, allowing controlled movement that prevents direct stress transmission to the light guide plate while maintaining overall structural support.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Shape

If the light guide plate is allowed to move freely to accommodate thermal expansion, then the warp is reduced, but the structural stability deteriorates

Engineering Contradiction:
Improvelight guide plate warpVSAvoidstructural stability
Core Design Contradiction:
ShapeVSStability of the object's composition

Solution Approach 1:

The buffering component functions as a flexible mechanical element that allows controlled movement along the light guide plate. The inclined surfaces create a sliding mechanism that provides flexibility to accommodate thermal expansion while maintaining structural connection, effectively acting as a flexible buffer between rigid components.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the positional parameter of the buffering component along the light guide plate in response to thermal expansion. The sliding mechanism allows the buffering component to move to different positions, adjusting the system's configuration dynamically to accommodate dimensional changes while maintaining structural integrity.

Inventive Principle:
Principle #35Parameter changes

3Shape

If a buffering structure is added to accommodate thermal expansion, then the light guide plate warp is reduced, but the device complexity increases

Engineering Contradiction:
Improvelight guide plate warpVSAvoidbuffering structure complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The buffering structure is segmented into distinct functional parts: the buffering component with inclined surfaces and the sliding interface on the light guide plate. This segmentation allows each part to perform its specific function independently while working together as a coordinated system, simplifying the overall design and manufacturing process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The buffering structure is designed to automatically respond to thermal expansion forces without external control. The inclined surfaces and sliding mechanism create a self-adjusting system that naturally accommodates dimensional changes through mechanical interaction, eliminating the need for complex control systems or additional actuators.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces the warp of the light guide plate during heating, enhancing the stability and service life of both the light guide plate and the backlight module by preventing deformation and ensuring secure attachment.

Implementation Method 1

One side of the light guide plate adjacent to the light source is heated after the light source is in use for a long time, which causes the light guide plate to be expanded

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

a first inclined surface formed on an end of one side of the first member which is away from the light guide plate; and a second inclined surface formed on an end of one side of the second member which is away from the side wall, and the second inclined surface contacting the first inclined surface and being slidably engaged with the first inclined surface

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8882331B2Warping buffering structure for light guide plate and backlight module
Publication Date: 2014.11.11 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US8882331B2 patent drawing
  • US8882331B2 patent drawing

AI summary

The present disclosure provides a warping buffering structure for a light guide plate and a backlight module. The warping buffering structure includes: a first member with one side thereof contacting one end of the light guide plate of a backlight module; a second member with one side thereof flexibly connected to a side wall of a back cover of the backlight module, and the second member capable of sliding along an extending direction of the side wall; a first inclined surface formed on an end of one side of the first member which is away from the light guide plate; and a second inclined surface formed on an end of one side of the second member which is away from the side wall, and the second inclined surface contacting the first inclined surface and being slidably engaged with the second inclined surface.