Light Guide Member Positioning for Projector Light Source Efficiency

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Solution Overview

Problem

The existing light source apparatuses for projectors have low efficiency in utilizing excitation light due to the phosphor being disposed near one wall surface of the groove, resulting in incomplete light exposure and reduced fluorescence intensity.

Innovation Solution

A light source apparatus with a light guide member and position restriction members that ensure the phosphor is securely positioned within the groove, allowing excitation light to enter from multiple sides, enhancing light utilization efficiency and maintaining stable heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the phosphor is disposed in the vicinity of one wall surface of the groove, then the structure is simple, but the efficiency of utilization of excitation light is low

Engineering Contradiction:
Improvestructure simplicityVSAvoidexcitation light utilization efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The phosphor is positioned not only along the longitudinal direction but also offset in the lateral direction, creating a three-dimensional arrangement where the phosphor is located at one end of the groove while being laterally offset from the wall surface. This dimensional change allows excitation light to enter the phosphor from multiple directions (top surface and side surfaces), significantly improving light utilization efficiency while maintaining structural simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If the phosphor is disposed in the vicinity of one wall surface of the groove, then the manufacturing is easy, but the fluorescence intensity is insufficient

Engineering Contradiction:
Improvemanufacturing easeVSAvoidfluorescence intensity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

By positioning the phosphor with a lateral offset from the wall surface rather than against it, the design enables excitation light to reach the phosphor through both the top surface and side surfaces. This dimensional arrangement increases the effective area for light excitation, thereby enhancing fluorescence intensity while keeping the manufacturing process simple and straightforward.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the light guide member is freely positioned in the groove, then the assembly is easy, but the light utilization efficiency is low and heat dissipation is unstable

Engineering Contradiction:
Improveassembly easeVSAvoidlight utilization efficiency
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

Positioning structures are provided in advance within the groove to guide and restrict the light guide member to a specific optimal position. These pre-configured positioning features ensure that during assembly, the light guide member automatically aligns correctly to maximize its exposure to excitation light from multiple directions while maintaining stable thermal contact with the heat dissipation structure, thereby improving light utilization efficiency and heat dissipation stability.

Inventive Principle:
Principle #10Preliminary action

4Device complexity

If the light guide member is freely positioned in the groove, then the device complexity is low, but the heat dissipation stability is poor

Engineering Contradiction:
Improvedevice complexityVSAvoidheat dissipation stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

Positioning structures are pre-integrated into the groove design to automatically align the light guide member with the heat dissipation structure during assembly. This preliminary positioning arrangement ensures stable thermal contact without requiring complex additional components, thereby maintaining device simplicity while significantly improving heat dissipation stability.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases the efficiency of excitation light utilization, ensuring the generation of desired intensity fluorescence and maintaining optimal wavelength conversion efficiency by preventing light deviation and ensuring proper heat transfer.

Implementation Method 1

a light guide member that guides the light outputted from the light emitter

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a rod-shaped phosphor that converts the excitation light into fluorescence

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

a heat conduction member that dissipates heat generated in the phosphor

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11953818B2Light source apparatus and projector
Publication Date: 2024.04.09 SEIKO EPSON CORP
  • US11953818B2 patent drawing
  • US11953818B2 patent drawing
  • US11953818B2 patent drawing

AI summary

A light source apparatus according to an aspect of the present disclosure includes a light emitter, a light guide member, a support member having a groove, and a position restriction member. The light guide member has a first surface and a second surface located at sides opposite from each other in a first direction, a third surface and a fourth surface located at sides opposite from each other in a second direction, and a fifth surface and a sixth surface located at sides opposite from each other in a third direction. The groove has a support surface facing the fourth surface, a first wall surface facing the fifth surface and separate from the fifth surface, and a second wall surface facing the sixth surface and separate from the sixth surface. The position restriction member includes a first placement section and a second placement section.