Light Guide Uniformity via Segmented Diffusion Structure

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Solution Overview

Problem

Existing light guides in display devices for electronic products, such as image forming apparatuses, face challenges in achieving uniform light distribution on the light emission surface without substantial light loss, leading to increased material costs and power consumption when using additional light sources to compensate for diffusion losses.

Innovation Solution

The light guide is designed with a diffusion structure and reflecting surface to distribute light uniformly, using a protruding wall with a diffusion pattern and separate optical characteristics for the light guide and emission parts, formed from materials like polymethyl methacrylate or polycarbonate, to minimize light loss and enhance uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If diffusion material is scattered throughout the entire area of the light guide to disperse light, then uniform light distribution is achieved, but substantial light loss occurs during diffusion

Engineering Contradiction:
Improveuniformity of light distributionVSAvoidlight loss during diffusion
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The light guide is divided into two distinct parts: a light guide part that transmits light and a light emission part that emits light. The light emission part contains the diffusion material while the light guide part remains clear, separating the functions of light transmission and light diffusion to minimize overall light loss.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the light guide have different optical properties. The light guide part is made of transparent material with high light transmission, while the light emission part contains diffusion material for uniform light distribution. This local differentiation optimizes each region for its specific function.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If additional light sources are employed to compensate for light loss, then sufficient light output is achieved, but material costs and power consumption increase

Engineering Contradiction:
Improvelight outputVSAvoidnumber of light sources
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light emission part is designed to maximize light extraction from the light guide part through optimized geometric shape and diffusion material distribution. This self-optimizing design reduces the need for additional light sources by efficiently utilizing the light already present in the system.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention optimizes parameters such as the thickness, shape, and material composition of the light emission part to enhance light extraction efficiency. By adjusting these parameters, the system achieves sufficient light output without adding more light sources.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If a single integrated light guide structure is used, then manufacturing is simplified, but light distribution uniformity and transmission efficiency cannot be simultaneously optimized

Engineering Contradiction:
Improvestructural integrationVSAvoidlight distribution uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The light guide is segmented into a light guide part and a light emission part that can be manufactured separately and then assembled. This segmentation allows each part to be optimized for its specific function while maintaining manufacturing simplicity through modular construction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite structures where the light guide part is made of transparent material and the light emission part contains diffusion material. This composite approach enables simultaneous optimization of light transmission and light distribution uniformity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves uniform light distribution on the light emission surface while maintaining high light transmission efficiency, reducing the need for additional light sources and minimizing material and power costs.

Implementation Method 1

The light guide transmits light from the light source to the external display through a light emission surface

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

a diffusion structure and reflecting surface to distribute light uniformly

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS8007160B2Display device, image forming apparatus having the same, and light guide for display device
Publication Date: 2011.08.30 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US8007160B2 patent drawing
  • US8007160B2 patent drawing
  • US8007160B2 patent drawing

AI summary

Disclosed are a light guide which distributes light, transmitted from a light source, uniformly to a light emission surface of the light guide, and a display device and an image forming apparatus using the light guide. The light guide includes a light incidence part having a diffusion structure diffusing light, a reflecting surface reflecting the light diffused by the diffusion structure to reduce a light loss from the light guide, and a light guide part guiding light between the light incidence part and the light emission part.