Light-Guide Optical Element Coupling for Compact Waveguide Filling

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Solution Overview

Problem

Existing optical systems face challenges in efficiently filling near-eye displays, particularly in waveguides, where the incorporation of beam splitters and mixers adds significantly to the dimensions of the waveguides, and the integration of beam splitter requires greater accuracy in production.

Innovation Solution

The optical system employs a light-guide optical element with a coupling-in aperture, comprising a coupling-in reflector, and a coupling-out arrangement for coupling-out the image towards a user, with a coupling-in aperture, and a coupling-out arrangement for coupling-out the image towards an eye of the user, utilizing a beam multiplier and a coupling-in reflector to redirect the collimated image and its conjugate image into the waveguide without extending its dimensions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a beam splitter or mixer is incorporated into the waveguide to generate conjugate images, then the waveguide can be filled more effectively, but the dimensions of the waveguide increase significantly

Engineering Contradiction:
Improvewaveguide filling efficiencyVSAvoidwaveguide length
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent extracts the beam splitter functionality from the waveguide structure itself and places it in a separate coupling-in optical element. This allows the waveguide to maintain its compact dimensions while still achieving effective filling through the external beam splitter that directs light into the waveguide at the appropriate angles.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a coupling-in optical element as an intermediary between the image source and the waveguide. This intermediary contains the beam splitter and performs the function of generating conjugate images before coupling them into the waveguide, thereby avoiding the need to increase waveguide dimensions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a beam splitter is integrated into the waveguide with high precision parallelism to major surfaces, then image conjugate generation is improved, but manufacturing complexity and precision requirements increase

Engineering Contradiction:
Improveimage conjugate generation qualityVSAvoidparallelism accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The beam splitter is extracted from the waveguide and placed in a separate coupling-in optical element. This eliminates the need for high-precision parallelism between the beam splitter and waveguide major surfaces, as the beam splitter is now independently positioned and aligned in the coupling element rather than being integrated into the waveguide structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The optical system is segmented into separate functional components: the waveguide for light propagation and the coupling-in optical element for image conjugate generation. This segmentation allows each component to be manufactured and aligned independently, reducing the overall manufacturing precision requirements compared to an integrated approach.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If a coupling-in prism is used to direct rays into the waveguide at shallow angles, then image injection is achieved, but the input aperture and projector size must be larger

Engineering Contradiction:
Improveimage injection capabilityVSAvoidinput aperture area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent uses a beam splitter arranged at a 45-degree angle to the waveguide axis, changing the dimensional approach from shallow-angle injection to perpendicular injection. This allows the input aperture to be smaller because the light enters the waveguide at a more favorable angle, improving the aperture-to-size ratio.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical system achieves efficient and compact image projection, enhancing the waveguide with a coupling-in aperture, utilizing a beam multiplier and a coupling-in reflector to redirect the collimated image and its conjugate image into the waveguide without extending its dimensions.

Implementation Method 1

a light-guide optical element (LOE) formed from transparent material and having first and second mutually-parallel major external surfaces for supporting propagation of an image by internal reflection at the first and second major external surfaces

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

utilizing a beam multiplier and a coupling-in reflector to redirect the collimated image and its conjugate image into the waveguide

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP4222416B1Compound light-guide optical elements
Publication Date: 2025.12.10 LUMUS LTD
  • EP4222416B1 patent drawingFigure 1A~1B
  • EP4222416B1 patent drawingFigure 2A~2B
  • EP4222416B1 patent drawingFigure 3

AI summary

An optical system (100) for directing an image towards a user for viewing includes a light-guide optical element (LOE) (10) having parallel major external surfaces (11a, lib) for supporting propagation of an image by internal reflection, a coupling-out arrangement for coupling out the image towards an eye of the user, and a coupling-in aperture. An image projector (114) includes an image generator (32) for generating an image, collimating optics (31) for collimating the image, and an image conjugate generator (20, 33, 34). The image projector is coupled to the coupling-in aperture so as to introduce both the collimated image and its conjugate image into the LOE prior to the images impinging on either of major external surfaces. The image conjugate generator may be a second image generator (33), or may employ one or more reflecting surface (22, 23, 24, 34) non-contiguous with the major external surfaces of the LOE.