Light-Guiding Roughness Layout for Uniform LED Emission

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Solution Overview

Problem

Existing light-emitting units and devices face issues with brightness uniformity, light-emitting angle, and efficiency, leading to the need for excessive units and increased costs.

Innovation Solution

A light-emitting unit comprising a substrate, a light-emitting element, a light-guiding element with varying roughness portions, and a light-adjusting layer is designed to enhance brightness uniformity and efficiency by controlling light distribution and reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If existing light-emitting units are used, then the basic lighting function is achieved, but brightness uniformity is insufficient

Engineering Contradiction:
Improvebrightness uniformityVSAvoidlight-emitting quality
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The light-guiding element is divided into different regions (central region with first roughness and peripheral region with second roughness) where each region has different surface roughness properties. This local differentiation allows the central region to maintain higher light intensity while the peripheral region provides broader light distribution, thereby improving overall brightness uniformity across the light-emitting surface.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If existing light-emitting units are used, then the lighting function is provided, but light-emitting angle is insufficient

Engineering Contradiction:
Improvelight-emitting angleVSAvoidlight distribution range
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

Different regions of the light-guiding element are assigned different roughness values to control light emission in different directions. The central region with lower roughness directs light forward, while the peripheral region with higher roughness scatters light to wider angles, thereby expanding the overall light-emitting angle and distribution range.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If existing light-emitting units are used, then the lighting function is achieved, but light-emitting efficiency is insufficient

Engineering Contradiction:
Improvelight-emitting efficiencyVSAvoidenergy loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The differentiated roughness structure optimizes light extraction efficiency by region: the central region with lower roughness minimizes light scattering and maintains high light extraction efficiency, while the peripheral region with higher roughness ensures complete light distribution. This prevents energy loss and improves overall light-emitting efficiency.

Inventive Principle:
Principle #3Local quality

4Illumination intensity

If more light-emitting units are deployed to compensate for performance deficiencies, then lighting coverage is improved, but costs increase excessively

Engineering Contradiction:
Improvelighting coverageVSAvoidnumber of light-emitting units
Core Design Contradiction:
Illumination intensityVSQuantity of substance

Solution Approach 1:

By implementing a light-guiding element with spatially varying roughness, each light-emitting unit achieves superior lighting coverage and uniformity independently. This eliminates the need to deploy additional units to compensate for performance deficiencies, thereby reducing the total quantity of light-emitting units required and lowering overall system costs.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves brightness uniformity, light-emitting angle, and efficiency, reducing the number of units required and lowering costs by optimizing light emission characteristics.

Implementation Method 1

The light-guiding element includes a central portion, a first portion, and a second portion. The first portion has a first roughness, and the second portion has a second roughness. The first roughness of the first portion is lower than the second roughness of the second portion.

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

The light-adjusting layer is disposed on the top surface of the light-guiding element. The light-adjusting layer is disposed on the central portion of the light-guiding element.

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20250366276A1Light-emitting unit and light-emitting device including the same
Publication Date: 2025.11.27 ENNOSTAR CORP
  • US20250366276A1 patent drawing
  • US20250366276A1 patent drawing
  • US20250366276A1 patent drawing

AI summary

A light-emitting unit and a light-emitting device including the same are provided. The light-emitting unit includes a substrate, a light-emitting element, a light-guiding element, and a light-adjusting element. The light-emitting element is disposed on the substrate. The light-guiding element has a top surface. The light-guiding element is disposed on the light-emitting element. The light-guiding element includes a central portion, a first portion, and a second portion. The first portion has a first roughness. The second portion has a second roughness. The light-adjusting layer is disposed on the top surface of the light-guiding element. The light-adjusting layer is disposed on the central portion of the light-guiding element. The first roughness of the first portion is lower than the second roughness of the second portion.