Light Quantity Lowering Member for Photosensitive Drum End Abrasion

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Solution Overview

Problem

In electrophotographic image forming apparatuses, the photosensitive drum surface tends to abrade more at the end portions due to increased electric discharge, leading to local abrasion and potential leak images, as existing shielding methods may not completely suppress electric discharge in these areas.

Innovation Solution

An image forming apparatus with a light source for removing residual charges and a light quantity lowering member that shields a greater amount of discharging light at the end portions of the charging region, preventing excessive electric discharge and abrasion by adjusting the light quantity to reduce potential differences between the charging roller and photosensitive drum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a shielding member is used to block discharging light at the end portions of the charging roller, then electric discharge is suppressed, but the light quantity for removing residual charges is insufficient at the end portions

Engineering Contradiction:
Improveelectric dischargeVSAvoidlight quantity for removing residual charges
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent applies local quality by differentiating the light quantity lowering degree across different regions of the photosensitive drum. The light quantity lowering member is configured to reduce the quantity of reflected discharging light more at the end portions (first and second regions) than at the central portion (third region). This localized differentiation allows sufficient light for residual charge removal at the center while suppressing excessive light at the ends where electric discharge occurs, thereby resolving the contradiction between suppressing electric discharge and maintaining adequate illumination for charge removal.

Inventive Principle:
Principle #3Local quality

2Productivity

If the photosensitive drum surface is charged by contact with the charging roller, then charging efficiency is improved, but the end portions of the photosensitive drum surface are liable to abrade due to increased electric discharge

Engineering Contradiction:
Improvecharging efficiencyVSAvoidphotosensitive drum surface durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the light quantity parameter of reflected discharging light at different radial positions of the photosensitive drum. By reducing the light quantity of reflected discharging light at the end portions where electric discharge is excessive, the potential difference between the charging roller and photosensitive drum surface is reduced, thereby suppressing electric discharge and preventing abrasion. This parameter modification allows the contact charging method to maintain its high charging efficiency while protecting the photosensitive drum surface durability.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the light quantity of reflected discharging light is uniformly reduced across the entire photosensitive drum surface, then electric discharge is suppressed, but the effectiveness of residual charge removal is reduced

Engineering Contradiction:
Improveelectric dischargeVSAvoidresidual charge removal effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent implements local quality by creating spatially differentiated light quantity lowering. The light quantity lowering member is specifically configured to reduce reflected discharging light quantity at the end portions (first and second regions) while maintaining or minimally affecting the light quantity at the central portion (third region). This localized approach suppresses electric discharge at the problematic end portions while preserving the effectiveness of residual charge removal across the entire photosensitive drum surface, particularly at the central region where uniform charging and effective charge removal are critical.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses local abrasion of the photosensitive drum surface at the end portions, preventing leak images and ensuring consistent image quality by reducing electric discharge and maintaining uniform surface potential.

Implementation Method 1

a light source for emitting light with which a surface of the image bearing member is irradiated to remove an electric charge remaining on the surface of the image bearing member after transfer of the toner image

Methodology Applied
Scientific EffectPhotoconductivity: Photoconductivity

Implementation Method 2

a light quantity lowering member for lowering a quantity of the part of the light reflected toward the image bearing member

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS10509359B2Image forming apparatus and cartridge
Publication Date: 2019.12.17 CANON KK
  • US10509359B2 patent drawing
  • US10509359B2 patent drawing
  • US10509359B2 patent drawing

AI summary

An image forming apparatus includes a charging member, a light source, and a light quantity lowering member. The light quantity lowering member is provided so that a lowering amount of a quantity of a part of light reflected by a surface of a member at each of end portions of a charging region where the surface of the image bearing member is charged by the charging member is larger than that at a portion inside an associated end portion with respect to a rotational axis direction of the image bearing member.