Light-Mediated PCR System for Uniform Heating and Contamination Control

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Solution Overview

Problem

Current high-throughput PCR systems face challenges with uniform heating, high reagent costs, labor-intensive processes, and susceptibility to contamination due to inefficient temperature control and complex design requirements.

Innovation Solution

A light-mediated PCR amplification and product detection system that uses an assembly subsystem to create aqueous oil matrices with non-miscible oils, incorporating photonic heating, temperature monitoring, and fluorescence detection, allowing for rapid and uniform heating and detection within a high-throughput, integrated system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If constant temperature zones are used for PCR thermocycling, then the system structure is simplified, but uniform heating temperature cannot be achieved and heat transfer is slow

Engineering Contradiction:
Improveuniform heating temperatureVSAvoidsystem structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The system divides the heating function into multiple independent light sources, each corresponding to a specific reaction vessel. This segmentation allows each vessel to be heated independently and uniformly, solving the uniform heating problem while maintaining a relatively simple overall system structure through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces traditional mechanical heating elements (constant temperature zones) with optical heating (light sources). This substitution enables rapid and uniform heat transfer directly to the reaction mixture, achieving better temperature control without the slow heat transfer issues of mechanical systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If miniaturized PCR chips with integrated heaters and temperature sensors are used, then heating efficiency is improved, but design and fabrication complexity increases

Engineering Contradiction:
Improveheating efficiencyVSAvoiddesign and fabrication
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

Instead of integrating mechanical heaters and temperature sensors into miniaturized chips, the system uses external light sources for heating and optical detection methods for temperature monitoring. This approach maintains high heating efficiency while avoiding the complex design and fabrication requirements of integrated chip systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The light sources serve multiple functions: they provide heating for PCR thermocycling and enable optical detection of reaction progress. This multi-functionality improves productivity while simplifying the system compared to separate heating and detection systems, and avoids the manufacturing complexity of integrated chips.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If aqueous oil matrices are used to reduce volume size, then reagent costs and contamination risk are reduced, but flow rate control and carrier oil depth control become difficult

Engineering Contradiction:
Improvereagent volumeVSAvoidflow rate control
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The system extracts the reaction mixture from continuous flow systems and encapsulates it in discrete aqueous oil matrices. This extraction eliminates the need for flow rate control and carrier oil depth control, while maintaining the benefits of reduced reagent volume and contamination risk through the closed droplet system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The non-miscible oil acts as an intermediary that encapsulates the aqueous reaction mixture, creating a stable, self-contained system. This intermediary layer prevents mixing with surrounding fluids, eliminates flow control issues, and maintains the reduced volume benefits while simplifying operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If sequential sample preparation, amplification, and analysis are performed, then each step can be optimized independently, but sample handling increases and contamination risk rises

Engineering Contradiction:
Improveproduct detection accuracyVSAvoidsample handling
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system merges amplification and product analysis into a single integrated process occurring in the same reaction vessel simultaneously. Fluorescent probes are incorporated into the reaction mixture, allowing real-time detection of PCR products during amplification. This combination reduces sample handling steps and contamination risk while maintaining detection accuracy through optical measurement.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient, uniform heating and detection of PCR products with reduced reagent consumption and contamination risks, enhancing data quality and reducing turnaround time while simplifying the process.

Implementation Method 1

a reaction-by-reaction, light-driven photonic heating subsystem comprising a plurality of electromagnetic radiation sources

Methodology Applied
Scientific EffectPhotonic heating: Dielectric Heating

Implementation Method 2

a reaction-by-reaction temperature monitoring subsystem comprising a plurality of thermal detection devices

Methodology Applied
Scientific EffectThermal radiation detection: Thermal Radiation

Implementation Method 3

one or more fluorescence excitation light sources; one or more fluorescence emission light sensing devices

Methodology Applied
Scientific EffectFluorescence excitation: Fluorescence

Data Source

PatentUS11369965B2Light-mediated polymerase chain reaction amplification and product detection system and methods of use
Publication Date: 2022.06.28 PIONEER HI BREED INTERNATIONAL INC
  • US11369965B2 patent drawing
  • US11369965B2 patent drawing
  • US11369965B2 patent drawing

AI summary

A PCR amplification and product detection system is disclosed. The system utilizes a uniform and direct photonic heating subsystem to mediate reaction-by-reaction, high-throughput PCR amplification detectable by a fluorescence detection subsystem. Reaction-by-reaction temperature monitoring for dynamic feedback heat regulation is also disclosed. Also disclosed are methods for using the same.