Light Mixing Chamber for LCD Backlight Uniformity

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Solution Overview

Problem

Standard backlights using white LEDs for liquid crystal displays (LCDs) face inefficiencies and color uniformity issues due to the scattering and reflection of light as it passes through color converting materials, leading to suboptimal display performance.

Innovation Solution

A light mixing chamber design incorporating discrete higher frequency LEDs and a capillary filled with color converting materials, such as quantum dots, where an appropriate optical system optimally injects light into a light guide plate, balancing efficiency and color uniformity by varying the distance between the LED and capillary, and using scattering particles and coatings to manage light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If light passes from the LED through the color converting material to the light guide plate, then color conversion occurs, but light is multiply scattered and reflected leading to loss of efficiency and distortion of color uniformity

Engineering Contradiction:
Improvelight conversion efficiencyVSAvoidlight scattering loss
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent introduces a light mixing chamber as an intermediary component between the LED and light guide plate. This chamber contains scattering particles that redistribute light paths, allowing light to undergo multiple scattering events in a controlled environment before reaching the light guide plate, thereby reducing the harmful scattering and reflection that occurs when light directly passes through the color converting material.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light mixing chamber adds a spatial dimension to the light path by creating a three-dimensional mixing zone. Light from the LED is distributed throughout the chamber volume containing scattering particles, transforming the direct one-dimensional light path into a multi-dimensional scattering medium that enables more uniform light distribution before injection into the light guide plate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If light passes from the LED through the color converting material to the light guide plate, then color conversion occurs, but distortion of backlight color uniformity results

Engineering Contradiction:
Improvecolor uniformityVSAvoidcolor distortion
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The light mixing chamber serves as a mediator that decouples the color conversion process from the light injection process. By allowing light to mix and uniformize within the chamber before entering the light guide plate, the system achieves better color uniformity without compromising the efficiency of the color conversion that occurs in the liquid crystal layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If an appropriate optical system is designed to improve efficiency and color uniformity, then display performance improves, but device complexity increases

Engineering Contradiction:
Improvedisplay performanceVSAvoidoptical system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The light mixing chamber is implemented as a thin, flexible component that can be easily integrated into the existing backlight structure. Rather than introducing complex optical systems with multiple lenses and mirrors, the chamber uses a simple enclosed space containing scattering particles, maintaining structural simplicity while achieving the desired optical effects.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency and color uniformity of backlights, providing a wider color gamut and improved display performance by optimizing the injection and distribution of light, thereby overcoming the limitations of standard white LED solutions.

Implementation Method 1

The light from an LED is injected into a light guide plate which distributes the light evenly in the backplane of the backlight. The white LED is typically an assembly including a light emitting semiconductor die emitting at higher frequency (e.g., ultraviolet or blue) together with a color converting material which converts some portion of the higher frequency light to lower frequency visible light (e.g., green and red).

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

The light generating portion of the backlight utilizes one or more discrete LEDs emitting at higher frequencies (e.g., ultraviolet or blue) that excite a remotely located color converting material containing color converting elements, such as quantum dots (semiconductor nanocrystals), which convert some portion of the higher frequency light to lower frequency visible light (e.g., green and red). The narrow spectral bandwidth of the emission peaks of the quantum dots enables higher efficiency and/or wider color gamut backlights

Methodology Applied
Scientific EffectQuantum confinement effect:

Implementation Method 3

A capillary is positioned in the channel and has an interior cavity containing a matrix formulation which contains a color converting material and scattering elements

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS9851497B2Light mixing chamber for use with color converting material and light guide plate and assembly
Publication Date: 2017.12.26 SAMSUNG ELECTRONICS CO LTD
  • US9851497B2 patent drawing
  • US9851497B2 patent drawing
  • US9851497B2 patent drawing

AI summary

A light mixing chamber of a backlight includes a housing having a channel and a chamber exposed to the channel, an LED positioned within the chamber, and a capillary containing quantum dots positioned in the channel. A light guide plate is positioned adjacent the housing and adjacent the capillary. Relative dimensions of the elements of the light mixing chamber, as well as features added to the elements of the light mixing chamber, can be varied to balance efficiency and uniformity of light generated in the backlight.